ASU Electronic Theses and Dissertations
This collection includes most of the ASU Theses and Dissertations from 2011 to present. ASU Theses and Dissertations are available in downloadable PDF format; however, a small percentage of items are under embargo. Information about the dissertations/theses includes degree information, committee members, an abstract, supporting data or media.
In addition to the electronic theses found in the ASU Digital Repository, ASU Theses and Dissertations can be found in the ASU Library Catalog.
Dissertations and Theses granted by Arizona State University are archived and made available through a joint effort of the ASU Graduate College and the ASU Libraries. For more information or questions about this collection contact or visit the Digital Repository ETD Library Guide or contact the ASU Graduate College at gradformat@asu.edu.
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- All Subjects: Additive Manufacturing
- Creators: Chawla, Nikhilesh
- Creators: Li, Xiangjia
This work introduces dissolvable supports to single- and multi-material metals AM. The multi-material approach uses material choice to design a functionally graded material where corrosion is the functionality being varied. The single-material approach is the primary focus of this thesis, leveraging already common post-print heat treatments to locally alter the microstructure near the surface. By including a sensitizing agent in the ageing heat treatment, carbon is diffused into the part decreasing the corrosion resistance to a depth equal to at least half the support thickness. In a properly chosen electrolyte, this layer is easily chemically, or electrochemically removed. Stainless steel 316 (SS316) and Inconel 718 are both investigated to study this process using two popular alloys. The microstructure evolution and corrosion properties are investigated for both. For SS316, the effect of applied electrochemical potential is investigated to describe the varying corrosion phenomena induced, and the effect of potential choice on resultant roughness. In summary, a new approach to remove supports from metal AM parts is introduced to decrease costs and further the field of metals AM by expanding the design space.
well as structural properties. However, metals have some notable drawbacks. They are
not corrosion-resistant, offer no freedom of design, have a high cost of production, and
sourcing the material itself. Even though polymers on their own don’t show great
prospects in the field of thermal applications, their composites perform better than their
counterparts. Nanofillers, when added to a polymer matrix not only increase their
structural strength but also their thermal performance. This work aims to tackle two of
those problems by using the additive manufacturing method, stereolithography to solve
the problem of design freedom, and the use of polymer nanocomposite material for
corrosion-resistance and increase their overall thermal performance. In this work, three
different concentrations of polymer composite materials were studied: 0.25 wt%, 0.5
wt%, and 1wt% for their thermal conductivity. The samples were prepared by
magnetically stirring them for a period of 10 to 24 hours depending on their
concentrations and then sonicating in an ice bath further for a period of 2 to 3 hours.
These samples were then tested for their thermal conductivities using a Hot Disk TPS
2500S. Scanning Electron Microscope (SEM) to study the dispersion of the nanoparticles
in the matrix. Different theoretical models were studied and used to compare
experimental data to the predicted values of effective thermal conductivity. An increase
of 7.9 % in thermal conductivity of the composite material was recorded for just 1 wt%
addition of multiwalled carbon nanotubes (MWCNTs).