Dr. Ivan Ermanoski has been working towards creating a thermochemical reactor for the purposes of hydrogen production for several years. After testing the initial design, there were found to be several areas in which possible improvements could be made. It is the purpose of this thesis project to look over the shortcomings of the previous reactor design and make improvements. The primary focus of these improvements centers around increasing the heat retention of the reactor, with a secondary focus on improving the workability and ease of construction for the reactor.
This report focuses on the manufacturing of ceria tubes, the construction of a high-temperature radiant heater filament, and the implementation of a pressure measurement device. The manufacturing of ceria tubes includes the extrusion, the drying, and the sintering of the tubes. In addition, heating element filament construction consists of spot-welding certain metals together to create a device similar to that of a light bulb filament. Different methods were considered in each of these areas, and they are described in this report. All of the explorations in this document move towards the final device, a thermochemical reactor for the production of hydrogen (H2) and carbon monoxide (CO) from water (H2O) and carbon dioxide (CO2).
The results of this report indicate that there are several important manufacturing steps to create the most desirable results, in terms of tube manufacturing and heating element design. For the correct tube construction, they must be dried in a drying rack, and they must be sintered in V-groove plates. In addition, the results of the heating element manufacturing indicate that the ideal heating element filament needs to be simple in design (easily fixed), cost-effective, require little construction time, attach to the ends of the system easily, provide mechanical flexibility, and prevent the coil from touching the walls of the tube it lies in. Each aspect of the ideal elements, whether they are tubes or heating elements, is explored in this report.
Synthesis of Metal Ternary and Quaternary Nitrides with Applications in Renewable Ammonia Production
Ammonia is one of the most important chemicals for modern civilization as well as a potentially invaluable intermediary component of a future sustainable H2 economy, yet its current production is decidedly unsustainable. Accordingly, researchers are attempting to devise new paradigms for ammonia production, one of which would involve the cyclical reaction of H2 with a nitride compound and the renitridation of that compound with N2 - a thermochemical loop that would allow for ammonia production with renewable inputs and at relatively low pressures. In this paper, researchers identified several ternary and quaternary metal nitrides with the potential to exhibit relatively favorable thermodynamics for both the reduction and nitridation steps of that reaction cycle. These compounds were synthesized via co-precipitation and Pechini synthesis and several were tested under gas flows of 75% H2/Ar at 100-700 C and 75% H2/N2 at 700 C to determine their behavior under these conditions. As suggested by the available literature, Co3Mo3N was found to be a far better candidate for thermochemical looping than Fe3Mo3N or Ni2Mo3N - with higher mass loss and mass regain. Interestingly, quaternary nitrides containing Fe and Co in addition to Mo also demonstrated remarkable reduction and nitridation capability under ambient pressures. Ultimately, this paper demonstrates the feasibility of synthesizing a variety of single phase ternary and quaternary nitrides and the potential that several of these nitrides hold for producing ammonia sustainably via cyclic thermochemistry.