Matching Items (2)
Description
The purpose of this honors project is to analyze the difference between different powder separation techniques, and their suitability for my capstone project – ‘Effect of Powder Reuse on DMLS (Direct Metal Laser Sintering) Product Integrity’. Due to the nature of my capstone project, my group needs to characterize foreign contaminants in IN 718 (Ni-based superalloy) powder with a mean diameter around 40um. In order to clearly analyze the contaminants and recycle useful IN 718 powders, powder separation is favorable since the filtered samples will be much easier to characterize rather than inspect all the powders at once under microscope. By conducting literature review, I found that powder separation is commonly used in Geology, and Chemistry department. To screen which combination of techniques could be the best for my project, I have consulted several research specialists, obtained adequate knowledge about powder separation. Accordingly, I will summarize the pros and cons of each method with regard the specific project that I am working on, and further explore the impacts of each method under economical, societal, and environmental considerations. Several powder separation techniques will be discussed in details in the following sections, including water elutriation, settling column, magnetic separation and centrifugation. In addition to these methods, sieving, water tabling and panning will be briefly introduced. After detailed comparison, I found that water elutriation is the most efficient way to purity IN718 powder for reuse purpose, and recovery rate is as high as 70%, which could result in a significant reduction in the manufacturing cost for Honeywell since currently Honeywell only use virgin powders to build parts, and 90% of the leftover powders are discarded.
ContributorsLuo, Zheyu (Author) / Adams, James (Thesis director) / Tasooji, Amaneh (Committee member) / Materials Science and Engineering Program (Contributor) / School of Sustainability (Contributor) / Barrett, The Honors College (Contributor)
Created2016-05
Description
Laser Powder Bed Fusion (LPBF) is an additive manufacturing (AM) technology that has emerged as the predominant technology for metal 3D printing. An alloy of particular interest to the aerospace industry is the nickel-based superalloy, Inconel 718 (IN718), which is widely used for its superior performance in elevated temperature conditions, particularly for gas-turbine engine blades and heat exchangers. With LPBF providing new ways of exploiting complex part geometry, the high-temperature properties of the AM version of the alloy must be understood. Of additional interest is how these properties change as a function of geometry and post-processing. This research focuses on the behavior of LPBF IN718 as a function of hot isostatic pressing (HIP) and specimen thickness at elevated temperatures. These results and behavior were compared to the behavior of IN718 sheet metal for properties such as True Ultimate Tensile Strength (UTS), Yield Strength, Young’s Modulus, percent elongation, and necking. The results showed dependence of strength on both thickness and HIP condition, and also exhibited a steep drop in UTS and yield strength at 1600 °F, linearly declining modulus, and excess dynamic strain ageing (DSA) behavior at certain temperatures.
ContributorsTemes, Samuel (Author) / Bhate, Dhruv (Thesis advisor) / Azeredo, Bruno (Committee member) / Das, Partha (Committee member) / Arizona State University (Publisher)
Created2021