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Description
The heat transfer enhancements available from expanding the cross-section of a boiling microchannel are explored analytically and experimentally. Evaluation of the literature on critical heat flux in flow boiling and associated pressure drop behavior is presented with predictive critical heat flux (CHF) and pressure drop correlations. An optimum channel configuration

The heat transfer enhancements available from expanding the cross-section of a boiling microchannel are explored analytically and experimentally. Evaluation of the literature on critical heat flux in flow boiling and associated pressure drop behavior is presented with predictive critical heat flux (CHF) and pressure drop correlations. An optimum channel configuration allowing maximum CHF while reducing pressure drop is sought. A perturbation of the channel diameter is employed to examine CHF and pressure drop relationships from the literature with the aim of identifying those adequately general and suitable for use in a scenario with an expanding channel. Several CHF criteria are identified which predict an optimizable channel expansion, though many do not. Pressure drop relationships admit improvement with expansion, and no optimum presents itself. The relevant physical phenomena surrounding flow boiling pressure drop are considered, and a balance of dimensionless numbers is presented that may be of qualitative use. The design, fabrication, inspection, and experimental evaluation of four copper microchannel arrays of different channel expansion rates with R-134a refrigerant is presented. Optimum rates of expansion which maximize the critical heat flux are considered at multiple flow rates, and experimental results are presented demonstrating optima. The effect of expansion on the boiling number is considered, and experiments demonstrate that expansion produces a notable increase in the boiling number in the region explored, though no optima are observed. Significant decrease in the pressure drop across the evaporator is observed with the expanding channels, and no optima appear. Discussion of the significance of this finding is presented, along with possible avenues for future work.
ContributorsMiner, Mark (Author) / Phelan, Patrick E (Thesis advisor) / Baer, Steven (Committee member) / Chamberlin, Ralph (Committee member) / Chen, Kangping (Committee member) / Herrmann, Marcus (Committee member) / Arizona State University (Publisher)
Created2013
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Description
Recent literature indicates potential benefits in microchannel cooling if an inlet orifice is used to suppress pressure oscillations that develop under two-phase conditions. This study investigates the costs and benefits of using an adjustable microchannel inlet orifice. The focus is on orifice effect during steady-state boiling and critical heat flux

Recent literature indicates potential benefits in microchannel cooling if an inlet orifice is used to suppress pressure oscillations that develop under two-phase conditions. This study investigates the costs and benefits of using an adjustable microchannel inlet orifice. The focus is on orifice effect during steady-state boiling and critical heat flux (CHF) in the channels using R134a in a pumped refrigerant loop (PRL). To change orifice size, a dam controlled with a micrometer was placed in front of 31 parallel microchannels. Each channel had a hydraulic diameter of 0.235 mm and a length of 1.33 cm. For steady state two-phase conditions, mass fluxes of 300 kg m-2 s-1 and 600 kg m-2 s-1were investigated. For orifice sizes with a hydraulic diameter to unrestricted hydraulic diameter (Dh:Dh,ur) ratio less than 35 percent, oscillations were reduced and wall temperatures fell up to 1.5 °C. Critical heat flux data were obtained for 7 orifice sizes with mass fluxes from 186 kg m-2 s-1 to 847 kg m-2 s-1. For all mass fluxes and inlet conditions tested, CHF values for a Dh:Dh,ur ratio of 1.8 percent became increasingly lower (up to 37 W cm-2 less) than those obtained with larger orifices. An optimum orifice size with Dh:Dh,ur of 35 percent emerged, offering up to 5 W cm-2 increase in CHF over unrestricted conditions at the highest mass flux tested, 847 kg m-2 s-1. These improvements in cooling ability with inlet orifices in place under both steady-state and impending CHF conditions are modest, leading to the conclusion that inlet orifices are only mildly effective at improving heat transfer coefficients. Stability of the PRL used for experimentation was also studied and improved. A vapor compression cycle's (VCC) proportional, integral, and derivative controller was found to adversely affect stability within the PRL and cause premature CHF. Replacing the VCC with an ice water heat sink maintained steady pumped loop system pressures and mass flow rates. The ice water heat sink was shown to have energy cost savings over the use of a directly coupled VCC for removing heat from the PRL.
ContributorsOdom, Brent A (Author) / Phelan, Patrick E (Thesis advisor) / Herrmann, Marcus (Committee member) / Trimble, Steve (Committee member) / Tasooji, Amaneh (Committee member) / Holcomb, Don (Committee member) / Arizona State University (Publisher)
Created2012
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Description
This dissertation examines modeling, design and control challenges associatedwith two classes of power converters: a direct current-direct current (DC-DC) step-down (buck) regulator and a 3-phase (3-ϕ) 4-wire direct current-alternating current (DC-AC) inverter. These are widely used for power transfer in a variety of industrial and personal applications. This motivates the precise quantification

This dissertation examines modeling, design and control challenges associatedwith two classes of power converters: a direct current-direct current (DC-DC) step-down (buck) regulator and a 3-phase (3-ϕ) 4-wire direct current-alternating current (DC-AC) inverter. These are widely used for power transfer in a variety of industrial and personal applications. This motivates the precise quantification of conditions under which existing modeling and design methods yield satisfactory designs, and the study of alternatives when they don’t. This dissertation describes a method utilizing Fourier components of the input square wave and the inductor-capacitor (LC) filter transfer function, which doesn’t require the small ripple approximation. Then, trade-offs associated with the choice of the filter order are analyzed for integrated buck converters with a constraint on their chip area. Design specifications which would justify using a fourth or sixth order filter instead of the widely used second order one are examined. Next, sampled-data (SD) control of a buck converter is analyzed. Three methods for the digital controller design are studied: analog design followed by discretization, direct digital design of a discretized plant, and a “lifting” based method wherein the sampling time is incorporated in the design process by lifting the continuous-time design plant before doing the controller design. Specifically, controller performance is quantified by studying the induced-L2 norm of the closed loop system for a range of switching/sampling frequencies. In the final segment of this dissertation, the inner-outer control loop, employed in inverters with an inductor-capacitor-inductor (LCL) output filter, is studied. Closed loop sensitivities for the loop broken at the error and the control are examined, demonstrating that traditional methods only address these properties for one loop-breaking point. New controllers are then provided for improving both sets of properties.
ContributorsSarkar, Aratrik (Author) / Rodriguez, Armando A (Thesis advisor) / Si, Jennie (Committee member) / Mittelmann, Hans D (Committee member) / Tsakalis, Konstantinos (Committee member) / Arizona State University (Publisher)
Created2021
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Description
This thesis addresses the design and control of three phase inverters. Such inverters are

used to produce three-phase sinusoidal voltages and currents from a DC source. They

are critical for injecting power from renewable energy sources into the grid. This is

especially true since many of these sources of energy are DC sources

This thesis addresses the design and control of three phase inverters. Such inverters are

used to produce three-phase sinusoidal voltages and currents from a DC source. They

are critical for injecting power from renewable energy sources into the grid. This is

especially true since many of these sources of energy are DC sources (e.g. solar

photovoltaic) or need to be stored in DC batteries because they are intermittent (e.g. wind

and solar). Two classes of inverters are examined in this thesis. A control-centric design

procedure is presented for each class. The first class of inverters is simple in that they

consist of three decoupled subsystems. Such inverters are characterized by no mutual

inductance between the three phases. As such, no multivariable coupling is present and

decentralized single-input single-output (SISO) control theory suffices to generate

acceptable control designs. For this class of inverters several families of controllers are

addressed in order to examine command following as well as input disturbance and noise

attenuation specifications. The goal here is to illuminate fundamental tradeoffs. Such

tradeoffs include an improvement in the in-band command following and output

disturbance attenuation versus a deterioration in out-of-band noise attenuation.

A fundamental deficiency associated with such inverters is their large size. This can be

remedied by designing a smaller core. This naturally leads to the second class of inverters

considered in this work. These inverters are characterized by significant mutual

inductances and multivariable coupling. As such, SISO control theory is generally not

adequate and multiple-input multiple-output (MIMO) theory becomes essential for

controlling these inverters.
ContributorsSarkar, Aratrik (Author) / Rodriguez, Armando A. (Thesis advisor) / Si, Jennie (Committee member) / Tsakalis, Konstantinos (Committee member) / Arizona State University (Publisher)
Created2015