The provisions in AISC 2010 allows us to bypass the limit state of flexural buckling in compression checks with a satisfactory buckling analysis. This grants us relief from the long and tedious effective length factor computations. Besides all the AISC design checks, an empirical equation to check beams with high shear and flexure is also being enforced.
In this study, we present the details of a tool that can be useful in design optimization - finite element modeling, translating AISC 2010 design code requirements into components of the FE and design optimization models. A comparative study of designs based on AISC 2010 and fixed allowable stresses, (regardless of the shape of cross section) is also being carried out.
Motorcycles must be designed for safety and long operation. Front suspension systems must in turn be safe and able to operate for long service lives. Challenges to achieving safe and long service lifetimes include designing components (rims, axles, forks, etc.) to withstand various loading conditions not just once but numerous times as a matter of fatigue life. An already developed CAD model of a motorcycle suspension was taken and optimized for various loading conditions. These conditions included static loading, braking, cornering, and wheelie and front impact loads. In all cases, front impact load was the critical loading condition when FEA in SolidWorks Simulation was conducted for the components. All components were then optimized to handle the impact load by changing geometry until safety factors of 4.0 ± 0.25 were achieved. Components were then analyzed for fatigue life, with all steel and magnesium components having infinite predicted fatigue lives and all aluminum components having fatigue lives predicted with corrected S-N curves created for up to 500 million loading cycles. The design was optimized with all components becoming improved for stress compliance, with room for improvement existing in both defining loads for analysis and developing more accurate and rigorous fatigue life models.