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Reconciling the differences between tolerance specification and measurement methods

Description
Dimensional Metrology is the branch of science that determines length, angular, and geometric relationships within manufactured parts and compares them with required tolerances. The measurements can be made using either manual methods or sampled coordinate metrology (Coordinate measuring machines). Manual measurement methods have been in practice for a long time…

Dimensional Metrology is the branch of science that determines length, angular, and geometric relationships within manufactured parts and compares them with required tolerances. The measurements can be made using either manual methods or sampled coordinate metrology (Coordinate measuring machines). Manual measurement methods have been in practice for a long time and are well accepted in the industry, but are slow for the present day manufacturing. On the other hand CMMs are relatively fast, but these methods are not well established yet. The major problem that needs to be addressed is the type of feature fitting algorithm used for evaluating tolerances. In a CMM the use of different feature fitting algorithms on a feature gives different values, and there is no standard that describes the type of feature fitting algorithm to be used for a specific tolerance. Our research is focused on identifying the feature fitting algorithm that is best used for each type of tolerance. Each algorithm is identified as the one to best represent the interpretation of geometric control as defined by the ASME Y14.5 standard and on the manual methods used for the measurement of a specific tolerance type. Using these algorithms normative procedures for CMMs are proposed for verifying tolerances. The proposed normative procedures are implemented as software. Then the procedures are verified by comparing the results from software with that of manual measurements.

To aid this research a library of feature fitting algorithms is developed in parallel. The library consists of least squares, Chebyshev and one sided fits applied on the features of line, plane, circle and cylinder. The proposed normative procedures are useful for evaluating tolerances in CMMs. The results evaluated will be in accordance to the standard. The ambiguity in choosing the algorithms is prevented. The software developed can be used in quality control for inspection purposes.
ContributorsVemulapalli, Prabath (Author) / Shah, Jami J. (Thesis advisor) / Davidson, Joseph K. (Committee member) / Takahashi, Timothy (Committee member) / Arizona State University (Publisher)
Created2014
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An Investigation of the Bell X-2 and the Factors that led to its Fatal Accident

Description

The objective of this thesis is to conduct a case study into the Bell X-2, an early supersonic research aircraft utilizing a modern perspective and computational tools. The Bell X-2 was the second in a series of supersonic research aircraft created by Bell Aviation Corporation, designed to help engineers to…

The objective of this thesis is to conduct a case study into the Bell X-2, an early supersonic research aircraft utilizing a modern perspective and computational tools. The Bell X-2 was the second in a series of supersonic research aircraft created by Bell Aviation Corporation, designed to help engineers to explore this new region of flight. The goal of the X-2 was to gather data on high Mach Number and high-altitude flight as well as aerodynamic heating. The X-2 had poor lateral stability resulting in it being unstable at high Mach Numbers and moderate angles of attack. The program was full of new and unforeseen technical challenges resulting in many delays and tragedies. The program ended when stability problems resulted in a fatal crash destroying the aircraft and killing the test pilot. This case study addresses the historical background of the program, human influence, the stability problems encountered and conducting a stability analysis of the aircraft. To conduct the stability analysis, the potential flow solver, VORLAX, was used to gather aerodynamic coefficient data of the X-2 and determine if these stability problems could be determined from the data obtained. By comparing the results from VORLAX to a wind tunnel study, I determined that the poor lateral directional stability and control coupling issues were foreseeable in the initial design.
ContributorsObrien, Kevin (Author) / Takahashi, Timothy (Thesis director) / Nullmeyer, Robert (Committee member) / Barrett, The Honors College (Contributor) / Mechanical and Aerospace Engineering Program (Contributor)
Created2021-12
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Design of Tool to Predict Flight Envelope Properties

Description
This thesis outlines the creation of an excel tool designed to utilize public flight data for a given flight and determine further information such as general flight properties, weight estimation, and aerodynamic and stability characteristics. In depth analyses is done for a TV Relay flight of a Beechcraft Super King…

This thesis outlines the creation of an excel tool designed to utilize public flight data for a given flight and determine further information such as general flight properties, weight estimation, and aerodynamic and stability characteristics. In depth analyses is done for a TV Relay flight of a Beechcraft Super King Air 200 to display the data processing and accuracy of the values. From this analyses it is displayed that the aircraft is flown safely and well within its performance parameters for the entire mission. The usefulness of this tool comes from its ability to successfully analyze critical properties and perform pilot and crash reconstruction analysis.
ContributorsSchierbrock, Aaron James (Author) / Takahashi, Timothy (Thesis director) / Niemczyk, Mary (Committee member) / Mechanical and Aerospace Engineering Program (Contributor, Contributor) / Barrett, The Honors College (Contributor)
Created2020-05