Matching Items (9)
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- All Subjects: 3D Printing
- Creators: Ingalls, Todd
- Creators: Nian, Qiong
Description
The fashion industry dubs couture as high fashion, yet couture never reaches the finish line when it comes to comfort. Most of the brand name high heels on the market are too painful to wear for long periods of time. For this project, I have developed 3D printed high heels with detachable insoles that will relieve tired feet based on the principle of reflexology. The product integrates traditional flexible insoles with Arduino computing and the result is a functional surface that can ease the pain of the wearer. This paper introduces the product and with it, under-explored opportunities to customize your own high heels at home. Essentially, each consumer will have the ability to personalize and switch out their style without sacrificing comfort. Soon, a consumer will be a designer.
ContributorsNguyen, Nhi N. (Author) / Ingalls, Todd (Thesis director) / Gigantino, Josh (Committee member) / Barrett, The Honors College (Contributor) / Herberger Institute for Design and the Arts (Contributor) / School of Arts, Media and Engineering (Contributor)
Created2015-05
Description
Many industries require workers in warehouse and stockroom environments to perform frequent lifting tasks. Over time these repeated tasks can lead to excess strain on the worker's body and reduced productivity. This project seeks to develop an exoskeletal wrist fixture to be used in conjunction with a powered exoskeleton arm to aid workers performing box lifting types of tasks. Existing products aimed at improving worker comfort and productivity typically employ either fully powered exoskeleton suits or utilize minimally powered spring arms and/or fixtures. These designs either reduce stress to the user's body through powered arms and grippers operated via handheld controls which have limited functionality, or they use a more minimal setup that reduces some load, but exposes the user's hands and wrists to injury by directing support to the forearm. The design proposed here seeks to strike a balance between size, weight, and power requirements and also proposes a novel wrist exoskeleton design which minimizes stress on the user's wrists by directly interfacing with the object to be picked up. The design of the wrist exoskeleton was approached through initially selecting degrees of freedom and a ROM (range of motion) to accommodate. Feel and functionality were improved through an iterative prototyping process which yielded two primary designs. A novel "clip-in" method was proposed to allow the user to easily attach and detach from the exoskeleton. Designs utilized a contact surface intended to be used with dry fibrillary adhesives to maximize exoskeleton grip. Two final designs, which used two pivots in opposite kinematic order, were constructed and tested to determine the best kinematic layout. The best design had two prototypes created to be worn with passive test arms that attached to the user though a specially designed belt.
ContributorsGreason, Kenneth Berend (Author) / Sugar, Thomas (Thesis director) / Holgate, Matthew (Committee member) / Mechanical and Aerospace Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2016-12
Description
Advancements in three-dimensional (3D) additive manufacturing techniques have opened up new possibilities for healthcare systems and the medical industry, allowing for the realization of concepts that were once confined to theoretical discussions. Among these groundbreaking research endeavors is the development of intricate magnetic structures that can be actuated through non-invasive methods, including electromagnetic and magnetic actuation. Magnetic actuation, in particular, offers the advantage of untethered operation. In this study, a photopolymerizable resin infused with Fe3O4 oxide nanoparticles is employed in the printing process using the micro-continuous liquid interface production technique. The objective is to optimize the manufacturing process to produce microstructures featuring smooth surfaces and reduced surface porosity, and enhanced flexibility and magnetic actuation. Various intricate structures are fabricated to validate the printing process's capabilities. Furthermore, the assessment of the flexibilty of these 3D-printed structures is conducted in the presence of an external magnetic field using a homemade bending test setup, allowing for a comprehensive characterization of these components. This research serves as a foundation for the future design and development of micro-robots using micro-continuous liquid interface production technique.
ContributorsJha, Ujjawal (Author) / Chen, Xiangfan (Thesis advisor) / Li, Xiangjia (Committee member) / Jin, Kailong (Committee member) / Nian, Qiong (Committee member) / Arizona State University (Publisher)
Created2023
Description
Additive manufacturing, also known as 3D printing, has revolutionized modern manufacturing in several key areas: complex geometry fabrication, rapid prototyping and iteration, customization and personalization, reduced material waste, supply chain flexibility, complex assemblies and consolidated parts, and material innovation. As the technology continues to evolve, its impact on manufacturing is expected to grow, driving further innovation and reshaping traditional production processes. Some innovation examples in this field are inspired by natural or bio-systems, such as honeycomb structures for internal morphological control to increase strength, bio-mimetic composites for scaffold structures, or shape memory materials in 4D printing for targeted drug delivery. However, the technology is limited by its ability to manipulate multiple materials, especially tuning their submicron characteristics when they show non-compatible chemical or physical features. For example, the deposition and patterning of nanoparticles with different dimensions have seen little success, except in highly precise and slow 3D printing processes like aerojet or electrohydrodynamic. Taking inspiration from the layered patterns and structures found in nature, this research aims to demonstrate the development and versatility of a newly developed ink-based composite 3D printing mechanism called multiphase direct ink writing (MDIW). The MDIW is a multi-materials extrusion system, with a unique nozzle design that can accommodate two immiscible and non-compatible polymer or nano-composite solutions as feedstock. The intricate internal structure of the nozzle enables the rearrangement of the feedstock in alternating layers (i.e., ABAB...) and multiplied within each printed line. This research will first highlight the design and development of the MDIW 3D printing mechanism, followed by laminate processing to establish the requirements of layer formation in the XY-axis and the effect of layer formation on its microstructural and mechanical properties. Next, the versatility of the mechanism is also shown through the one-step fabrication of shape memory polymers with dual stimuli responsiveness, highlighting the 4D printing capabilities. Moreover, the MDIW's capability of dual nanoparticle patterning for manufacturing multi-functional carbon-carbon composites will be highlighted. Comprehensive and in-depth studies are conducted to investigate the morphology-structure-property relationships, demonstrating potential applications in structural engineering, smart and intelligent devices, miniature robotics, and high-temperature systems.
ContributorsRavichandran, Dharneedar (Author) / Nian, Qiong (Thesis advisor) / Song, Kenan (Committee member) / Green, Matthew (Committee member) / Jin, Kailong (Committee member) / Bhate, Dhruv (Committee member) / Arizona State University (Publisher)
Created2024
Description
Stereolithography (SLA) is an innovative additive manufacturing technique that has gained immense popularity in recent times due to its ability to produce complex and precise three-dimensional objects. However, the quality of the final product depends on the stability and homogeneity of the photocurable metallic ink used, which is crucial for manufacturing high-quality parts with good surface finish and higher density. To achieve homogeneity in the photocurable metallic resin, the study conducted on optimizing the printing ink for ultrafast layer less fabrication of 3D metal objects investigated the effectiveness of different dispersants such as KH 560, Triton X-100, BYK 2013, BYK 2030, and BYK 111. The use of dispersants plays a vital role in optimizing the ink and enhancing the surface finish and density of the final product. The rheology results showed that the appropriate dispersant has the potential to improve the properties of the printing ink and benefit the integrity of the printed green bodies and their surface finish. By using the optimized suspension, the study was able to fabricate parts with high metallic loading at an ultrafast speed using the Continuous Liquid Interface Production technique. FTIR analysis, sedimentation testing, and rheology study has been carried out which demonstrates the effects of the utilization of various dispersants optimally to improve the homogeneity and manufactured part’s integrity. Power law has been used to understand the viscosity behavior of dispersants in a photocurable ink with copper sulfate keeping the parameters such as shearing rate, stress, and torque intact. The microscopic images of the sintered parts showed high precision and an extremely smooth surface finish, which underscores the technique's potential to produce high-quality 3D metal objects. The solubility of dispersants significantly influenced the structural quality after washing and debinding processes. This study provides valuable information to design photocurable metallic suspensions for metal salts like copper sulfate pentahydrate.
ContributorsVerma, Harsh Pyarelal (Author) / Li, Xiangjia (Thesis advisor) / Nian, Qiong (Committee member) / Xie, Renxuan (Committee member) / Arizona State University (Publisher)
Created2023
Description
Additive manufacturing (AM) describes an array of methods used to create a 3D object layer by layer. The increasing popularity of AM in the past decade has been due to its demonstrated potential to increase design flexibility, produce rapid prototypes, and decrease material waste. Temporary supports are an inconvenient necessity in many metal AM parts. These sacrificial structures are used to fabricate large overhangs, anchor the part to the build substrate, and provide a heat pathway to avoid warping. Polymers AM has addressed this issue by using support material that is soluble in an electrolyte that the base material is not. In contrast, metals AM has traditionally approached support removal using time consuming, costly methods such as electrical discharge machining or a dremel.
This work introduces dissolvable supports to single- and multi-material metals AM. The multi-material approach uses material choice to design a functionally graded material where corrosion is the functionality being varied. The single-material approach is the primary focus of this thesis, leveraging already common post-print heat treatments to locally alter the microstructure near the surface. By including a sensitizing agent in the ageing heat treatment, carbon is diffused into the part decreasing the corrosion resistance to a depth equal to at least half the support thickness. In a properly chosen electrolyte, this layer is easily chemically, or electrochemically removed. Stainless steel 316 (SS316) and Inconel 718 are both investigated to study this process using two popular alloys. The microstructure evolution and corrosion properties are investigated for both. For SS316, the effect of applied electrochemical potential is investigated to describe the varying corrosion phenomena induced, and the effect of potential choice on resultant roughness. In summary, a new approach to remove supports from metal AM parts is introduced to decrease costs and further the field of metals AM by expanding the design space.
This work introduces dissolvable supports to single- and multi-material metals AM. The multi-material approach uses material choice to design a functionally graded material where corrosion is the functionality being varied. The single-material approach is the primary focus of this thesis, leveraging already common post-print heat treatments to locally alter the microstructure near the surface. By including a sensitizing agent in the ageing heat treatment, carbon is diffused into the part decreasing the corrosion resistance to a depth equal to at least half the support thickness. In a properly chosen electrolyte, this layer is easily chemically, or electrochemically removed. Stainless steel 316 (SS316) and Inconel 718 are both investigated to study this process using two popular alloys. The microstructure evolution and corrosion properties are investigated for both. For SS316, the effect of applied electrochemical potential is investigated to describe the varying corrosion phenomena induced, and the effect of potential choice on resultant roughness. In summary, a new approach to remove supports from metal AM parts is introduced to decrease costs and further the field of metals AM by expanding the design space.
ContributorsLefky, Christopher (Author) / Hildreth, Owen (Thesis advisor) / Chawla, Nikhilesh (Committee member) / Azeredo, Bruno (Committee member) / Rykaczewski, Konrad (Committee member) / Nian, Qiong (Committee member) / Arizona State University (Publisher)
Created2018
Description
The increased risk of falling and the worse ability to perform other daily physical activities in the elderly cause concern about monitoring and correcting basic everyday movement. In this thesis, a Kinect-based system was designed to assess one of the most important factors in balance control of human body when doing Sit-to-Stand (STS) movement: the postural symmetry in mediolateral direction. A symmetry score, calculated by the data obtained from a Kinect RGB-D camera, was proposed to reflect the mediolateral postural symmetry degree and was used to drive a real-time audio feedback designed in MAX/MSP to help users adjust themselves to perform their movement in a more symmetrical way during STS. The symmetry score was verified by calculating the Spearman correlation coefficient with the data obtained from Inertial Measurement Unit (IMU) sensor and got an average value at 0.732. Five healthy adults, four males and one female, with normal balance abilities and with no musculoskeletal disorders, were selected to participate in the experiment and the results showed that the low-cost Kinect-based system has the potential to train users to perform a more symmetrical movement in mediolateral direction during STS movement.
ContributorsZhou, Henghao (Author) / Turaga, Pavan (Thesis advisor) / Ingalls, Todd (Committee member) / Papandreou-Suppappola, Antonia (Committee member) / Arizona State University (Publisher)
Created2016
Description
Although tremor, rigidity, and bradykinesia are cardinal symptoms of Parkinson's disease (PD), impairments of gait and balance significantly affect quality of life, especially as the disease progresses, and do not respond well to anti-parkinsonism medications. Many studies have shown that people with PD can walk better when appropriate cues are presented but, to the best of our knowledge, the effects of real-time feedback of step length and uprightness of posture on gait and posture have not been specifically investigated. If it can be demonstrated that real-time feedback can improve posture and gait, the resultant knowledge could be used to design effective rehabilitation strategies to improve quality of life in this population.
In this feasibility study, we have developed a treadmill-based experimental paradigm to provide feedback of step length and upright posture in real-time. Ten subjects (mean age 65.9 ± 7.6 years) with mild to moderate PD (Hoehn and Yahr stage III or below) were evaluated in their ability to successfully utilize real-time feedback presented during quiet standing and treadmill walking tasks during a single data collection session in their medication-on state. During quiet standing tasks in which back angle feedback was provided, subjects were asked to utilize the feedback to maintain upright posture. During treadmill walking tasks, subjects walked at their self-selected speed for five minutes without feedback, with feedback of back angle, or with feedback of step length. During walking tasks with back angle feedback, subjects were asked to utilize the feedback to maintain upright posture. During walking tasks with step length feedback, subjects were asked to utilize the feedback to walk with increased step length. During quiet standing tasks, measurements of back angle were obtained; during walking tasks, measurements of back angle, step length, and step time were obtained.
Subjects stood and walked with significantly increased upright posture during the tasks with real-time back angle feedback compared to tasks without feedback. Similarly, subjects walked with significantly increased step length during tasks with real-time step length feedback compared to tasks without feedback. These results demonstrate that people with PD can utilize real-time feedback to improve upright posture and gait.
In this feasibility study, we have developed a treadmill-based experimental paradigm to provide feedback of step length and upright posture in real-time. Ten subjects (mean age 65.9 ± 7.6 years) with mild to moderate PD (Hoehn and Yahr stage III or below) were evaluated in their ability to successfully utilize real-time feedback presented during quiet standing and treadmill walking tasks during a single data collection session in their medication-on state. During quiet standing tasks in which back angle feedback was provided, subjects were asked to utilize the feedback to maintain upright posture. During treadmill walking tasks, subjects walked at their self-selected speed for five minutes without feedback, with feedback of back angle, or with feedback of step length. During walking tasks with back angle feedback, subjects were asked to utilize the feedback to maintain upright posture. During walking tasks with step length feedback, subjects were asked to utilize the feedback to walk with increased step length. During quiet standing tasks, measurements of back angle were obtained; during walking tasks, measurements of back angle, step length, and step time were obtained.
Subjects stood and walked with significantly increased upright posture during the tasks with real-time back angle feedback compared to tasks without feedback. Similarly, subjects walked with significantly increased step length during tasks with real-time step length feedback compared to tasks without feedback. These results demonstrate that people with PD can utilize real-time feedback to improve upright posture and gait.
ContributorsJellish, Jeremy (Author) / Abbas, James (Thesis advisor) / Krishnamurthi, Narayanan (Thesis advisor) / Ingalls, Todd (Committee member) / Arizona State University (Publisher)
Created2014
Description
The current push towards integrating new digital fabrication techniques into all parts of daily life has raised concerns about the changing role of the craftsperson in creative making. The goal of this dissertation is to gain insight into how new technologies can be incorporated into creative practices in a way that effectively supports the goals and workflows of practitioners. To do so, I explore three different cases in which 3D printing, a tool by which complex 3D objects are fabricated from digital designs, is used in tandem with traditional creative practices. Each project focuses on a different way to incorporate 3D printed objects, whether it be as a visualization for artists’ processes, a substitute medium for finished artworks, or as a step toward a larger fabrication workflow. Through this research, I discover how the integration of 3D printing affects creative processes, explore how these changes influence how and why practitioners engage in artistic practices, and gain insight into directions for future technological innovations.
ContributorsWeiler, Jennifer Joyce (Author) / Ingalls, Todd (Thesis advisor) / Kuznetsov, Stacey (Thesis advisor) / Neubauer, Mary B (Committee member) / Nam, Hye Y (Committee member) / Arizona State University (Publisher)
Created2020