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- Creators: Barrett, The Honors College
Description
The objective of this project was to design an electrically driven centrifugal pump for the Daedalus Astronautics @ASU hybrid rocket engine (HRE). The pump design was purposefully simplified due to time, fabrication, calculation, and capability constraints, which resulted in a lower fidelity design, with the option to be improved later. The impeller, shroud, volute, shaft, motor, and ESC were the main focuses of the pump assembly, but the seals, bearings, lubrication methods, and flow path connections were considered as elements which would require future attention. The resulting pump design is intended to be used on the Daedalus Astronautics HRE test cart for design verification. In the future, trade studies and more detailed analyses should and will be performed before this pump is integrated into the Daedalus Astronautics flight-ready HRE.
ContributorsShillingburg, Ryan Carl (Author) / White, Daniel (Thesis director) / Brunacini, Lauren (Committee member) / Mechanical and Aerospace Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2018-05
Description
The fashion industry dubs couture as high fashion, yet couture never reaches the finish line when it comes to comfort. Most of the brand name high heels on the market are too painful to wear for long periods of time. For this project, I have developed 3D printed high heels with detachable insoles that will relieve tired feet based on the principle of reflexology. The product integrates traditional flexible insoles with Arduino computing and the result is a functional surface that can ease the pain of the wearer. This paper introduces the product and with it, under-explored opportunities to customize your own high heels at home. Essentially, each consumer will have the ability to personalize and switch out their style without sacrificing comfort. Soon, a consumer will be a designer.
ContributorsNguyen, Nhi N. (Author) / Ingalls, Todd (Thesis director) / Gigantino, Josh (Committee member) / Barrett, The Honors College (Contributor) / Herberger Institute for Design and the Arts (Contributor) / School of Arts, Media and Engineering (Contributor)
Created2015-05
Description
Analysis of 4 lesson plans for primary education in which 3D printers are used either to build components or are directly used by students. Provides critique on how proper investment and utilization of this new technology can enrich education and misuse can waste time, money, and even reduce the quality of education.
ContributorsPrzeslica, Michael Cody (Author) / Adams, James (Thesis director) / Krause, Stephen (Committee member) / Barrett, The Honors College (Contributor) / Materials Science and Engineering Program (Contributor)
Created2014-05
Description
The Larynx plays a pivotal role in our ability to breathe and to speak. It is in our best interest to continue improving the status of tissue regeneration concerning the larynx so that patient voice quality of life can be less hindered in the face of laryngeal cancers and diseases. Modern technology can allow us to use CT scans for both diagnosis and treatment. This medical imaging can be converted into three-dimensional patient specific models that are actualized through 3D printing. These implants improve upon the current state of the art because they can be produced in a timely manner, are developed with materials and methods ensuring their biocompatibility, and follow architectures and geometries best suited for the patient to improve their voice quality of life. Additionally they should be able to allow patient speech in the case of partial laryngectomies where the arytenoid has been removed by acting as a permanent vocal fold This treatment process for laryngectomies aligns itself with personalized medicine by targeting its geometry based on that of the patient. Technologies and manufacturing processes utilized to produce them are accessible and could all be used within the clinical space. The life-saving implant required for the laryngectomy healing and recovery process can be ready to implant for the patient within a few days of imaging them.
ContributorsBarry, Colin Patrick (Author) / Pizziconi, Vincent (Thesis director) / Lott, David (Committee member) / Barrett, The Honors College (Contributor) / Harrington Bioengineering Program (Contributor)
Created2015-05
DescriptionA look at current 3D printing capabilities, and exploring the potential for additive manufacturing to transform the economy in the future.
ContributorsBennewitz, Chase (Co-author) / Paul, John (Co-author) / Parker, Kerry (Co-author) / Maltz, Arnold (Thesis director) / McDowell, John (Committee member) / Fujinami, Chris (Committee member) / Barrett, The Honors College (Contributor) / Department of Economics (Contributor) / Department of Supply Chain Management (Contributor) / W. P. Carey School of Business (Contributor)
Created2013-05
Description
This paper summarizes the [1] ideas behind, [2] needs, [3] development, and [4] testing of 3D-printed sensor-stents known as Stentzors. This sensor was successfully developed entirely from scratch, tested, and was found to have an output of 3.2*10-6 volts per RMS pressure in pascals. This paper also recommends further work to render the Stentzor deployable in live subjects, including [1] further design optimization, [2] electrical isolation, [3] wireless data transmission, and [4] testing for aneurysm prevention.
ContributorsMeidinger, Aaron Michael (Author) / LaBelle, Jeffrey (Thesis director) / Frakes, David (Committee member) / Barrett, The Honors College (Contributor) / Mechanical and Aerospace Engineering Program (Contributor)
Created2014-05
Description
In this analysis, materials capable of being 3D printed such as acrylonitrile-butadiene styrene (ABS), polyethylene terephthalate-glycol (PETG), and polylactic acid (PLA) were analyzed mathematically to determine their potential application as a fuel source for a hybrid rocket engine currently being developed by Daedalus Astronautics. By developing a 3D printed fuel option, new fuel grain geometries can be manufactured and tested that have the potential to greatly improve regression and flow characteristics of hybrid rockets. In addition, 3D printed grains have been shown to greatly reduce manufacturing time while improving grain-to-grain consistency. In the end, it was found that ABS, although the most difficult material to work with, would likely provide the best results as compared to an HTPB baseline. This is because after conducting a heat conservation analysis similar to that employed by NASA's chemical equilibrium with applications code (CEA), ABS was shown to operate at similarly high levels of specific impulse at approximately the same oxidizer-to-fuel ratio, meaning the current Daedalus test setup for HTPB would be applicable to ABS. In addition, PLA was found to require a far lower oxidizer-to-fuel ratio to achieve peak specific impulse than any of the other fuels analyzed leading to the conclusion that in a flight-ready engine it would likely require less oxidizer and pressurization mass, and therefore, less overall system mass, to achieve thrust levels similar to ABS and HTPB. By improving the thrust-to-weight ratio in this way a more efficient engine could be developed. Following these results, future works will include the hot-fire testing of the four fuel options to verify the analysis method used. Additionally, the ground work has been set for future analysis and development of complex fuel port geometries which have been shown to further improve flight characteristics.
ContributorsWinsryg, Benjamin Rolf (Author) / White, Daniel (Thesis director) / Brunacini, Lauren (Committee member) / Mechanical and Aerospace Engineering Program (Contributor, Contributor) / Barrett, The Honors College (Contributor)
Created2017-05
Description
Monatomic gases are ideal working mediums for Brayton cycle systems due to their favorable thermodynamic properties. Closed Brayton cycle systems make use of these monatomic gases to increase system performance and thermal efficiency. Open Brayton cycles, on the other hand, operate with primarily diatomic and polyatomic gases from air and combustion products, which have less favorable properties. The focus of this study is to determine if monatomic gases can be utilized in an open Brayton cycle system, in a way that increases the overall performance, but is still cost effective.
Two variations on open cycle Brayton systems were analyzed, consisting of an “airborne” thrust producing propulsion system, and a “ground-based” power generation system. Both of these systems have some mole fraction of He, Ne, or Ar injected into the flow path at the inlet, and some fraction of monatomic gas recuperated and at the nozzle exit to be re-circulated through the system. This creates a working medium of an air-monatomic gas mixture before the combustor, and a combustion products-monatomic gas mixture after combustor. The system’s specific compressor work, specific turbine work, specific net power output, and thermal efficiency were analyzed for each case. The most dominant metric for performance is the thermal efficiency (η_sys), which showed a significant increase as the mole fraction of monatomic gas increased for all three gas types. With a mole fraction of 0.15, there was a 2-2.5% increase in the airborne system, and a 1.75% increase of the ground-based system. This confirms that “spiking” any open Brayton system with monatomic gas will lead to an increase in performance. Additionally, both systems showed an increase in compressor and turbine work for a set temperature difference with He and Ne, which can additionally lead to longer component lifecycles with less frequent maintenance checks.
The cost analysis essentially compares the operating cost of a standard system with the operating cost of the monatomic gas “spiked” system, while keeping the internal mass flow rate and total power output the same. This savings is denoted as a percent of the standard system with %NCS. This metric lumps the cost ratio of the monatomic gas and fuel (MGC/FC) with the fraction of recuperated monatomic gas (RF) into an effective cost ratio that represents the cost per second of monatomic gas injected into the system. Without recuperation, the results showed there is no mole fraction of any monatomic gas type that yields a positive %NCS for a reasonable range of current MGC/FC values. Integrating recuperation machinery in an airborne system is hugely impractical, effectively meaning that the use of monatomic gas in this case is not feasible. For a ground-based system on the other hand, recuperation is much more practical. The ground-based system showed that a RF value of at least 50% for He, 89% for Ne, and 94% for Ar is needed for positive savings. This shows that monatomic gas could theoretically be used cost effectively in a ground-based, power-generating open Brayton system. With an injected monatomic gas mole fraction of 0.15, and full 100% recuperation, there is a net cost savings of about 3.75% in this ground-based system.
Two variations on open cycle Brayton systems were analyzed, consisting of an “airborne” thrust producing propulsion system, and a “ground-based” power generation system. Both of these systems have some mole fraction of He, Ne, or Ar injected into the flow path at the inlet, and some fraction of monatomic gas recuperated and at the nozzle exit to be re-circulated through the system. This creates a working medium of an air-monatomic gas mixture before the combustor, and a combustion products-monatomic gas mixture after combustor. The system’s specific compressor work, specific turbine work, specific net power output, and thermal efficiency were analyzed for each case. The most dominant metric for performance is the thermal efficiency (η_sys), which showed a significant increase as the mole fraction of monatomic gas increased for all three gas types. With a mole fraction of 0.15, there was a 2-2.5% increase in the airborne system, and a 1.75% increase of the ground-based system. This confirms that “spiking” any open Brayton system with monatomic gas will lead to an increase in performance. Additionally, both systems showed an increase in compressor and turbine work for a set temperature difference with He and Ne, which can additionally lead to longer component lifecycles with less frequent maintenance checks.
The cost analysis essentially compares the operating cost of a standard system with the operating cost of the monatomic gas “spiked” system, while keeping the internal mass flow rate and total power output the same. This savings is denoted as a percent of the standard system with %NCS. This metric lumps the cost ratio of the monatomic gas and fuel (MGC/FC) with the fraction of recuperated monatomic gas (RF) into an effective cost ratio that represents the cost per second of monatomic gas injected into the system. Without recuperation, the results showed there is no mole fraction of any monatomic gas type that yields a positive %NCS for a reasonable range of current MGC/FC values. Integrating recuperation machinery in an airborne system is hugely impractical, effectively meaning that the use of monatomic gas in this case is not feasible. For a ground-based system on the other hand, recuperation is much more practical. The ground-based system showed that a RF value of at least 50% for He, 89% for Ne, and 94% for Ar is needed for positive savings. This shows that monatomic gas could theoretically be used cost effectively in a ground-based, power-generating open Brayton system. With an injected monatomic gas mole fraction of 0.15, and full 100% recuperation, there is a net cost savings of about 3.75% in this ground-based system.
ContributorsBernaud, Ryan Clark (Author) / Dahm, Werner (Thesis director) / Wells, Valana (Committee member) / Mechanical and Aerospace Engineering Program (Contributor, Contributor) / Barrett, The Honors College (Contributor)
Created2017-05
Description
Automobiles can advance greatly with the introduction of metal additive manufactured components. Additive tooling is slowly becoming additive manufacturing and someday the technology will be advanced enough that high volume can be supported. This research was conducted in order to show the advantages metal additive manufacturing has in the automobile industry. One large advantage to metal additive manufacturing is mass reduction. Components can be designed for production with different geometries than other manufacturing methods. The change in geometry can significantly reduce the product volume and therefore mass. Overall, mass reduction in the automotive industry is beneficial. Mass reduction can increase performance and fuel economy of the car. Once metal additive manufacturing becomes capable of higher production, metal additive manufacturing will play a major role in automobile manufacturing. Research was conducted to design and produce an optimized AC compressor bracket. The bracket was designed to the specifications of the OEM component, and the mass was reduced by more than half.
ContributorsSawyer, Brenton James (Author) / Hsu, Keng (Thesis director) / Parsey, John (Committee member) / Mechanical and Aerospace Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2017-05
Description
Many industries require workers in warehouse and stockroom environments to perform frequent lifting tasks. Over time these repeated tasks can lead to excess strain on the worker's body and reduced productivity. This project seeks to develop an exoskeletal wrist fixture to be used in conjunction with a powered exoskeleton arm to aid workers performing box lifting types of tasks. Existing products aimed at improving worker comfort and productivity typically employ either fully powered exoskeleton suits or utilize minimally powered spring arms and/or fixtures. These designs either reduce stress to the user's body through powered arms and grippers operated via handheld controls which have limited functionality, or they use a more minimal setup that reduces some load, but exposes the user's hands and wrists to injury by directing support to the forearm. The design proposed here seeks to strike a balance between size, weight, and power requirements and also proposes a novel wrist exoskeleton design which minimizes stress on the user's wrists by directly interfacing with the object to be picked up. The design of the wrist exoskeleton was approached through initially selecting degrees of freedom and a ROM (range of motion) to accommodate. Feel and functionality were improved through an iterative prototyping process which yielded two primary designs. A novel "clip-in" method was proposed to allow the user to easily attach and detach from the exoskeleton. Designs utilized a contact surface intended to be used with dry fibrillary adhesives to maximize exoskeleton grip. Two final designs, which used two pivots in opposite kinematic order, were constructed and tested to determine the best kinematic layout. The best design had two prototypes created to be worn with passive test arms that attached to the user though a specially designed belt.
ContributorsGreason, Kenneth Berend (Author) / Sugar, Thomas (Thesis director) / Holgate, Matthew (Committee member) / Mechanical and Aerospace Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2016-12