Matching Items (20)
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- All Subjects: Aerospace Engineering
- All Subjects: Coordinate measuring machines
- Genre: Academic theses
- Creators: Takahashi, Timothy
Description
The essence of this research is the reconciliation and standardization of feature fitting algorithms used in Coordinate Measuring Machine (CMM) software and the development of Inspection Maps (i-Maps) for representing geometric tolerances in the inspection stage based on these standardized algorithms. The i-Map is a hypothetical point-space that represents the substitute feature evaluated for an actual part in the inspection stage. The first step in this research is to investigate the algorithms used for evaluating substitute features in current CMM software. For this, a survey of feature fitting algorithms available in the literature was performed and then a case study was done to reverse engineer the feature fitting algorithms used in commercial CMM software. The experiments proved that algorithms based on least squares technique are mostly used for GD&T; inspection and this wrong choice of fitting algorithm results in errors and deficiency in the inspection process. Based on the results, a standardization of fitting algorithms is proposed in light of the definition provided in the ASME Y14.5 standard and an interpretation of manual inspection practices. Standardized algorithms for evaluating substitute features from CMM data, consistent with the ASME Y14.5 standard and manual inspection practices for each tolerance type applicable to planar features are developed. Second, these standardized algorithms developed for substitute feature fitting are then used to develop i-Maps for size, orientation and flatness tolerances that apply to their respective feature types. Third, a methodology for Statistical Process Control (SPC) using the I-Maps is proposed by direct fitting of i-Maps into the parent T-Maps. Different methods of computing i-Maps, namely, finding mean, computing the convex hull and principal component analysis are explored. The control limits for the process are derived from inspection samples and a framework for statistical control of the process is developed. This also includes computation of basic SPC and process capability metrics.
ContributorsMani, Neelakantan (Author) / Shah, Jami J. (Thesis advisor) / Davidson, Joseph K. (Committee member) / Farin, Gerald (Committee member) / Arizona State University (Publisher)
Created2011
Description
This thesis describes the extension of an aircraft-style time-step integrating mission performance simulation to address aero-spaceplane design challenges. The result is a computationally lean program compatible with current Multi-Disciplinary Optimization schemes to assist in the conceptual design of hypersonic vehicles. To do this the starting aircraft style “Mission Code” required enhancements to the typical point-mass simulation for high altitude and high Mach flight. Stability parameters and the rigid-body modes of Short-Period and Dutch-Roll are tracked to understand time-domain limits to aerodynamic control, along with monitoring the Lateral Control Departure Parameter to ensure that the aircraft is not prone to spin. Additionally, experience has shown that for high Mach Number flight designers must consider aerothermodynamic effects early in the vehicle design process, and thus, an engineering level aerothermodynamic model is included. Comparisons to North American X-15 flight test datasets demonstrate the validity of this method in that application, and trade studies conducted show the utility of this application.
ContributorsGriffin, Jack Aidan (Author) / Takahashi, Timothy (Thesis advisor) / Dahm, Werner (Committee member) / Rodi, Patrick (Committee member) / Arizona State University (Publisher)
Created2022
Description
As the push to develop ever more efficient aircraft increases, the use of lightweight composite materials to meet this push has increased. Traditional aircraft structural component sizing has revolved around the tensile yield strength of materials. Since composite materials excel in tensile strength, these traditional sizing tools provide overly optimistic weight reduction predictions. Furthermore, composite materials, in general, are weak under compression and shear. Thus, proper structural sizing yields heavier-than-expected designs. Nevertheless, a wing using thin, lightweight composites in the primary load-bearing components significantly impacts its static aeroelastic properties. These thin structures have a decreased flexural rigidity, making them more susceptible to bending. The bending of swept wings decreases the design wing twist and dihedral angle, potentially impacting the aerodynamic performance and the lateral stability and control, respectively. This work aims to determine what, if any, are the effects of excessive static aeroelastic properties on the aerodynamic performance of an aircraft. Does the perceived gain in the theoretical reduction in structural weight outweigh the potential reduction in aerodynamic performance?
ContributorsWebb, Benjamin David (Author) / Takahashi, Timothy (Thesis advisor) / Herrmann, Marcus (Committee member) / Perez, Ruben (Committee member) / Arizona State University (Publisher)
Created2022
Description
This thesis addresses the issue of assessing longitudinal and lateral-directional trim capability during the conceptual design process. Modern high-performance aircraft are likely to feature complex flight control systems where the control system may independently command every control surface to develop necessary moments. However, to prove stability and controllability on such an aircraft requires a near-final set of control laws. This requirement is onerous at the conceptual design level, where engineering methods need to facilitate rapid, multidisciplinary design optimization trades. This work considers the differences in Attainable Moment Sets across a wide variety of airframes using a simplified “pre-mix” approach to controls as well as a model where the control systems have independent command authority over each control surface. This work indicates that the “independent-single-panel” model offers modest improvements in attainable moments over a “pre-mix” strategy. This suggests that a “pre-mix” approach used to assess basic combined trim problems will not lead to an overly conservative final design.
ContributorsHeinz, Joshua Holden (Author) / Takahashi, Timothy (Thesis advisor) / Dahm, Werner (Committee member) / Cotting, M. Christopher (Committee member) / Arizona State University (Publisher)
Created2023
Description
This thesis investigates the configurations needed to demonstrate positive lateraldirectional controllability across the flight envelope of a hypersonic vehicle. Itexamines the NASA Space Shuttle Orbiter as a baseline reference configuration, as it
was a successful hypersonic vehicle. However, the Orbiter had limited high-speed
maneuvering capability; it relied on reaction-control jets to augment controllability
due to a strong tendency for its aerodynamics to “control couple.” It was seen that
many problems associated with the control of the hypersonic Orbiter are due to its
slender configuration. This work relies upon the Evolved-Bihrle-Weissman chart as
an accurate indicator of lateral-directional stability and controllability. The also
explores variant configurations of larger wing tip verticals to explore what
configuration changes are needed to reduce dependence on reaction controls.
ContributorsHoopes, Connor Smith (Author) / Takahashi, Timothy (Thesis advisor) / Dahm, Werner (Committee member) / Perez, Ruben (Committee member) / Arizona State University (Publisher)
Created2023
Description
This thesis aims to determine how finite wing aerodynamic loads change in proximity to the ground. In this study, the primary design tool is an inviscid panel method code, VORLAX.
The validation tool is a commercial volume grid CFD package, ANSYS FLUENT. I use VORLAX
to simulate wings with different incidences and aspect ratios to look at how ground effect
impacts spanwise loading and incipient flow separation. Then the results were compared to
widely published equations such as McCormick, Torenbeek, and Hoerner & Borst. Because I
found that these “famous” equations function best only for specific conditions, I propose a
new empirical equation to estimate ground effect lift as a function of aspect ratio and
incidence. Using Stratford’s method to predict signs of flow separation in the inviscid
solutions, I found that variations in the height above the ground were not significant enough
to change the stall angle of low aspect ratio wings. I did find early signs of flow separation
with increasing aspect ratio. I observe significant changes in spanwise loading when in
ground effect; as I narrow the gap, the transverse loading builds higher near the center of the
wing. These effects were more apparent in wings with smaller aspect ratio; higher aspect
ratio wings experience a higher loading gradient near the tips in proximity to the ground. I
found that high aspect ratio wings have a smaller stall angle compared to that of lower
aspect ratio wings; these trends are consistent between the potential flow solution and the
volume grid CFD viscous solution.
ContributorsValenzuela, Jose Vanir (Author) / Takahashi, Timothy (Thesis advisor) / Dahm, Werner (Committee member) / Huang, Huei-Ping (Committee member) / Arizona State University (Publisher)
Created2024
Description
This study identifies the influence that leading-edge shape has on the aerodynamic characteristics of a wing using surface far-field and near-field analysis. It examines if a wake survey is the appropriate means for measuring profile drag and induced drag. The paper unveils the differences between sharp leading-edge and blunt leading-edge wings with the tools of pressure loop, chordwise pressure distribution, span load plots and with wake integral computations. The analysis was performed using Computational Fluid Dynamics (CFD), vortex lattice potential flow code (VORLAX), and a few wind-tunnels runs to acquire data for comparison. This study found that sharp leading-edge wings have less leading-edge suction and higher drag than blunt leading-edge wings.
The blunt leading-edge wings have less drag because the normal vector of the surface in the front section of the airfoil develops forces at opposed skin friction. The shape of the leading edge, in conjunction with the effect of viscosity, slightly alter the span load; both the magnitude of the lift and the transverse distribution. Another goal in this study is to verify the veracity of wake survey theory; the two different leading-edge shapes reveals the shortcoming of Mclean’s equation which is only applicable to blunt leading-edge wings.
The blunt leading-edge wings have less drag because the normal vector of the surface in the front section of the airfoil develops forces at opposed skin friction. The shape of the leading edge, in conjunction with the effect of viscosity, slightly alter the span load; both the magnitude of the lift and the transverse distribution. Another goal in this study is to verify the veracity of wake survey theory; the two different leading-edge shapes reveals the shortcoming of Mclean’s equation which is only applicable to blunt leading-edge wings.
ContributorsOu, Che Wei (Author) / Takahashi, Timothy (Thesis advisor) / Herrmann, Marcus (Committee member) / Huang, Huei-Ping (Committee member) / Arizona State University (Publisher)
Created2019
Description
In previous work, the effects of power extraction for onboard electrical equipment and flight control systems were studied to determine which turbine shaft (i.e. high power shaft vs low power shaft) is best suited for power extraction. This thesis will look into an alternative option, a three-spool design with a high-pressure turbine, low-pressure turbine, and a turbine dedicated to driving the fan. One of the three-spool turbines is designed to be a vaneless counter-rotating turbine. The off-design performance of this new design will be compared to the traditional two-spool design to determine if the additional spool is a practical alternative to current designs for high shaft horsepower extraction requirements. Upon analysis, this thesis has shown that a three-spool engine with a vaneless counter-rotating stage has worse performance characteristics than traditional two-spool designs for UAV systems.
ContributorsBurgett, Luke Michael (Author) / Takahashi, Timothy (Thesis advisor) / Dahm, Werner (Committee member) / Trimble, Steve (Committee member) / Arizona State University (Publisher)
Created2019
Description
There are many computer aided engineering tools and software used by aerospace engineers to design and predict specific parameters of an airplane. These tools help a design engineer predict and calculate such parameters such as lift, drag, pitching moment, takeoff range, maximum takeoff weight, maximum flight range and much more. However, there are very limited ways to predict and calculate the minimum control speeds of an airplane in engine inoperative flight. There are simple solutions, as well as complicated solutions, yet there is neither standard technique nor consistency throughout the aerospace industry. To further complicate this subject, airplane designers have the option of using an Automatic Thrust Control System (ATCS), which directly alters the minimum control speeds of an airplane.
This work addresses this issue with a tool used to predict and calculate the Minimum Control Speed on the Ground (VMCG) as well as the Minimum Control Airspeed (VMCA) of any existing or design-stage airplane. With simple line art of an airplane, a program called VORLAX is used to generate an aerodynamic database used to calculate the stability derivatives of an airplane. Using another program called Numerical Propulsion System Simulation (NPSS), a propulsion database is generated to use with the aerodynamic database to calculate both VMCG and VMCA.
This tool was tested using two airplanes, the Airbus A320 and the Lockheed Martin C130J-30 Super Hercules. The A320 does not use an Automatic Thrust Control System (ATCS), whereas the C130J-30 does use an ATCS. The tool was able to properly calculate and match known values of VMCG and VMCA for both of the airplanes. The fact that this tool was able to calculate the known values of VMCG and VMCA for both airplanes means that this tool would be able to predict the VMCG and VMCA of an airplane in the preliminary stages of design. This would allow design engineers the ability to use an Automatic Thrust Control System (ATCS) as part of the design of an airplane and still have the ability to predict the VMCG and VMCA of the airplane.
This work addresses this issue with a tool used to predict and calculate the Minimum Control Speed on the Ground (VMCG) as well as the Minimum Control Airspeed (VMCA) of any existing or design-stage airplane. With simple line art of an airplane, a program called VORLAX is used to generate an aerodynamic database used to calculate the stability derivatives of an airplane. Using another program called Numerical Propulsion System Simulation (NPSS), a propulsion database is generated to use with the aerodynamic database to calculate both VMCG and VMCA.
This tool was tested using two airplanes, the Airbus A320 and the Lockheed Martin C130J-30 Super Hercules. The A320 does not use an Automatic Thrust Control System (ATCS), whereas the C130J-30 does use an ATCS. The tool was able to properly calculate and match known values of VMCG and VMCA for both of the airplanes. The fact that this tool was able to calculate the known values of VMCG and VMCA for both airplanes means that this tool would be able to predict the VMCG and VMCA of an airplane in the preliminary stages of design. This would allow design engineers the ability to use an Automatic Thrust Control System (ATCS) as part of the design of an airplane and still have the ability to predict the VMCG and VMCA of the airplane.
ContributorsHadder, Eric Michael (Author) / Takahashi, Timothy (Thesis advisor) / Mignolet, Marc (Committee member) / White, Daniel (Committee member) / Arizona State University (Publisher)
Created2016
Description
Metal castings are selectively machined-based on dimensional control requirements. To ensure that all the finished surfaces are fully machined, each as-cast part needs to be measured and then adjusted optimally in its fixture. The topics of this thesis address two parts of this process: data translations and feature-fitting clouds of points measured on each cast part. For the first, a CAD model of the finished part is required to be communicated to the machine shop for performing various machining operations on the metal casting. The data flow must include GD&T specifications along with other special notes that may be required to communicate to the machinist. Current data exchange, among various digital applications, is limited to translation of only CAD geometry via STEP AP203. Therefore, an algorithm is developed in order to read, store and translate the data from a CAD file (for example SolidWorks, CREO) to a standard and machine readable format (ACIS format - *.sat). Second, the geometry of cast parts varies from piece to piece and hence fixture set-up parameters for each part must be adjusted individually. To predictively determine these adjustments, the datum surfaces, and to-be-machined surfaces are scanned individually and the point clouds reduced to feature fits. The scanned data are stored as separate point cloud files. The labels associated with the datum and to-be-machined (TBM) features are extracted from the *.sat file. These labels are further matched with the file name of the point cloud data to identify data for the respective features. The point cloud data and the CAD model are then used to fit the appropriate features (features at maximum material condition (MMC) for datums and features at least material condition (LMC) for TBM features) using the existing normative feature fitting (nFF) algorithm. Once the feature fitting is complete, a global datum reference frame (GDRF) is constructed based on the locating method that will be used to machine the part. The locating method is extracted from a fixture library that specifies the type of fixturing used to machine the part. All entities are transformed from its local coordinate system into the GDRF. The nominal geometry, fitted features, and the GD&T information are then stored in a neutral file format called the Constraint Tolerance Feature (CTF) Graph. The final outputs are then used to identify the locations of the critical features on each part and these are used to establish the adjustments for its setup prior to machining, in another module, not part of this thesis.
ContributorsRamnath, Satchit (Author) / Shah, Jami J. (Thesis advisor) / Davidson, Joseph (Committee member) / Hansford, Dianne (Committee member) / Arizona State University (Publisher)
Created2016