Matching Items (14)
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- All Subjects: Aerospace
- Creators: Takahashi, Timothy
- Creators: School of Earth and Space Exploration
- Creators: Materials Science and Engineering Program
Description
The following paper presents a case study within the Aerospace industry of a contract between two companies that are working together on an international level. A review of pertinent literature is used to further understand contract manufacturing as it is derived from outsourcing. Additionally, there is discussion of the forms and methods of communication that are used between organizations and the implications that these have upon the functioning of inter-organizational agreements. The case study focuses primarily upon the communications that have been implemented within a contract manufacturing setting to enable two competing Aerospace manufacturers to work together on a multi-year project.
ContributorsTagtmeyer, Robert Jon (Author) / Carter, Joseph (Thesis director) / Printezis, Antonios (Committee member) / Barrett, The Honors College (Contributor) / School of Earth and Space Exploration (Contributor) / Department of Supply Chain Management (Contributor)
Created2015-05
Description
This work describes the numerical process developed for use of rocket engine nozzle ejectors. Ejector nozzles, while applied to jet engines extensively, have not been applied to rockets, and have great potential to improve the performance of endoatmospheric rocket propulsion systems. Utilizing the low pressure, high velocity flow in the plume, this secondary structure entrains a secondary mass flow to increase the mass flow of the propulsion system. Rocket engine nozzle ejectors must be designed with the high supersonic conditions associated with rocket engines. These designs rely on the numerical process described in this paper.
ContributorsGibson, Gaines Sullivan (Author) / Wells, Valana (Thesis director) / Takahashi, Timothy (Committee member) / Barrett, The Honors College (Contributor) / Mechanical and Aerospace Engineering Program (Contributor)
Created2014-05
Description
The following analysis was conducted at the Arizona State University open loop wind tunnel. Two 1/24-th scale NASCAR models were placed in a wind tunnel test section and were adjusted to study drafting that commonly occurs at superspeedway racetracks. The purpose of the experiment was to determine how drafting affects a leading and trailing car through changes in distance. A wind tunnel model was developed consisting of two 2019 NASCAR Chevy Camaro race car models, two bar-style load cells, and a programmed Arduino UNO. Two trials were run at each drafting distance, 0, 0.5, 1, 1.5, and 2 car lengths apart. Each trial was run at a wind tunnel velocity of 78 mph (35 m/s) and force data was collected to represent the drag effects at each drafting location. Based on previously published experimentation, this analysis provided important data that related drafting effects in scale model race cars to full-scale vehicles. The experiment showed that scale model testing can be accurately completed when the wind tunnel Reynolds number is of the same magnitude as a full-scale NASCAR. However, the wind tunnel data collected was proven to be fully laminar flow and did not compare to the flow characteristics of typically turbulent flow seen in superspeedway races. Overall, the analytical drag analysis of drafting NASCAR models proved that wind tunnel testing is only accurate when many parameters are met and should only be used as a method of validation to full-scale testing.
ContributorsOlszak, Parker T (Author) / Takahashi, Timothy (Thesis director) / Kasbaoui, Mohamed (Committee member) / Mechanical and Aerospace Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2021-05
Description
Accurate pointing is essential for any space mission with an imaging payload. The Phoenix Cubesat mission is being designed to take thermal images of major US cities from Low Earth Orbit in order to study the Urban Heat Island effect. Accurate pointing is vital to ensure mission success, so the satellite's Attitude Determination and Control System, or ADCS, must be properly tested and calibrated on the ground to ensure that it performs to its requirements. A commercial ADCS unit, the MAI-400, has been selected for this mission. The expected environmental disturbances must be characterized and modeled in order to inform planning the operations of this system. Appropriate control gains must also be selected to ensure the optimal satellite response. These gains are derived through a system model in Simulink and its response optimization tool, and these gains are then tested in a supplier provided Dynamic Simulator.
ContributorsWofford, Justin Michael (Author) / Bowman, Judd (Thesis director) / Jacobs, Daniel (Committee member) / School of Earth and Space Exploration (Contributor) / Mechanical and Aerospace Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2018-05
Description
The aerospace industry has been conducting research on the additive manufacturing (AM) process since the 1980's, but companies have recently just begun to apply AM in hopes that this new technology will meet or exceed the requirements met by previous manufacturing methods, as well as producing more cost effective, geometrically-complex products. This investigation evaluated the performance of 3D-printed aerospace test specimens made by Powder Bed Fusion Technologies, and compared them to forged specimens. A design of experiments varying build parameters was conducted in order to determine AM component porosity. Factors such as powder post-processing, directionality of the build, and fractology of the samples were evaluated through tensile strength testing and hardness testing of Inconel 718 wrought and EBM printed materials. Using electron microsopy, the responses to these factors were analyzed for stress fractures, grain boundaries, and other defects that occurred in the testing process. The comparison determined which metallurgical process provides the most effective material for aircraft usage.
ContributorsNez, Brittany Amber (Author) / Parsey, John (Thesis director) / Hsu, Keng (Committee member) / Godfrey, Donald (Committee member) / Mechanical and Aerospace Engineering Program (Contributor) / School of Earth and Space Exploration (Contributor) / Barrett, The Honors College (Contributor)
Created2017-05
Description
Honeywell is currently extending the reach of additive manufacturing (AM) in its product line and expects to produce as much as 40% of its inventory through AM in five years. Additive manufacturing itself is expected to grow into a $3.1 billion dollar industry in the next 5 to 10 years. Reusing IN 718 powder, a nickel-based super alloy metal powder, is an ideal option to reduce costs as well as reduce waste because it can be used with additive manufacturing, but the main obstacles are lack of procedure standardization and product quality assurances from this process. The goal of the capstone project, "Effect of Powder Reuse on DMLS (Direct Metal Laser Sintering) Product Integrity," is to create a powder characterization protocol in order to determine if the IN 718 powder can be reused and what effect the IN 718 reused powder has on the mechanical properties of the products Honeywell fabricates. To provide context and impact of this capstone project, this paper serves to identify the benefits of AM for Honeywell and the cost effectiveness of reusing the powder versus using virgin powder every time. It was found that Honeywell's investment in AM is due to the cost effectiveness of AM, versatility in product design, and to ensure Honeywell remains competitive in the future. In terms of reducing expenses, reusing powder enables costs to be approximately 45% less than using virgin powder. With these key pieces of information, the motivations for this capstone project are understood to a fuller and more profound degree.
ContributorsQuigley, Elizabeth (Co-author) / Luo, Zheyu (Co-author) / Murella, Anoosha (Co-author) / Lee, Wey Lyn (Co-author) / Adams, James (Thesis director) / Tasooji, Amaneh (Committee member) / Materials Science and Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2016-05
Description
This thesis focused on verifying previous literature and research that has been conducted on different spherical objects. Mainly, verifying literature that examines both how surface roughness contributes to the overall drag and how wake turbulence is affected by different surface roughness. The goal of this project is to be able to capture data that shows that the flow transition from laminar to turbulent occurs at lower Reynolds numbers for a rough spherical object rather than a perfectly smooth sphere. In order to achieve this goal, both force balance testing and hot-wire testing were conducted in the Aero-lab complex in USE170. The force balance was mounted and used in the larger wind tunnel while the hot-wire probe was mounted and used in the smaller wind tunnel. Both of the wind tunnels utilized LABVIEW software in order to collect and convert the qualitative values provided by the testing probes and equipment. The two main types of testing equipment that were used in this project were the force balance and the hot-wire probe. The overall results from the experiment were inconclusive based on the limitations of both the testing probes and the testing facility itself. Overall, the experiment yielded very limited results due to these limitations.
ContributorsMilroy, Maxwell (Author) / Takahashi, Timothy (Thesis director) / Adrian, Ronald (Committee member) / Mechanical and Aerospace Engineering Program (Contributor) / W. P. Carey School of Business (Contributor) / Barrett, The Honors College (Contributor)
Created2016-05
Description
A novel approach, the Invariant Based Theory of Composites and the "Trace" method it proposes, has the potential to reduce aerospace composite development times and costs by over 30% thus reinvigorating the development process and encouraging composite technology growth. The "trace" method takes advantage of inherent stiffness properties of laminates, specifically carbon fiber, to make predictions of material properties used to derive design allowables. The advantages of the "trace" theory may not necessarily be specific to the aerospace industry, however many automotive manufacturers are facing environmental, social and political pressure to increase the gas mileage in their vehicles and reduce their carbon footprint. Therefore, the use of lighter materials, such as carbon fiber composites, to replace heavier metals in cars is inevitable yet as of now few auto manufacturers implement composites in their cars. The high material, testing and development costs, much like the aerospace industry, have been prohibitive to widespread use of these materials but progress is being made in overcoming those challenges. The "trace" method, while initially intended for quasi-isotropic, aerospace grade carbon-fiber laminates, still yields reasonable, and correctable, results for types of laminates as well such as with woven fabrics and thermoplastic matrices, much of which are being used in these early stages of automotive composite development. Despite the varying use of materials, the "trace" method could potentially boost automotive composites in a similar way to the aerospace industry by reducing testing time and costs and perhaps even playing a role in establishing emerging simulations of these materials.
ContributorsBrown, William Ross (Author) / Adams, James (Thesis director) / Anwar, Shahriar (Committee member) / Krause, Stephen (Committee member) / Materials Science and Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2016-05
Description
Today, the vision of Commercial Supersonic Travel is often dreamed possible with innovation. Modern tech-business plans to reinvent commercial SuperSonic Transport (SST), while gaining reliable venture capital investment and proactive social backing. However, the concept’s global viability remains questionable, as regulation opposes its integrability. As a result, SST has become industrially forgotten. This research paper challenges the neglect of SST through routing optimizations derived from an industry’s collective research, while outlining decisive use-cases. Initially, this paper describes the difficulty in SST’s integration through its logistical tasks, demanding designs, and lacking efficiency. After that, the paper defines an optimization strategy, through software-analyzed flight paths, for overall supersonic operations. This strategy was proven to shorten established SST flights by 6%, while enabling the implementation of newfound SST paths. Here, optimization averaged 3.3% on density-derived routes and 5.4% on software-derived routes. More importantly, this paper demonstrated routing optimization enables MACH 1.6 aircraft to achieve MACH 2 flight times. Further, this paper attempts to justify SST through an analysis of its market, financials, and social perspectives. With that, the paper justifies an ideal SST customer earns 630$/hr, while such measurements vary amongst flight types. Finally, this paper conceptualizes that SST, with optimization, promises a noteworthy business, while developments in aircraft designs may revamp the aerospace industry completely.
ContributorsDe Roo, Matisse (Author) / Takahashi, Timothy (Thesis director) / Dahm, Werner (Committee member) / Barrett, The Honors College (Contributor) / Mechanical and Aerospace Engineering Program (Contributor)
Created2023-05
Description
This experiment investigated the effects of different vortex generator sizes and configurations on the induced drag of a 2006 Honda Accord, with comparisons to a control test. Tuft tests were carried out prior to any data collection. The tufts were placed along the roof and rear window of the vehicle for each of the five vortex generator types. Video was taken of the tufts for each set of vortex generators, allowing a visual comparison of the flow characteristics with comparison to the control. Out of the four vortex generators tested, the two that yielded the most substantial change in the flow characteristics were utilized. The data collection was conducted utilizing the two sets of vortex generators, one large and one small, placed in three different locations along the roof of the vehicle. Over a course of four trials of data collection, each vortex generator size and configuration was tested two times along a stretch of Interstate 60, with each data set consisting of five minutes heading east, followed by five minutes heading west. Several experimental parameters were collected using an OBD II Bluetooth Adaptor, which were logged using the software compatible with the adaptor. This data was parsed and analyzed in Microsoft Excel and MATLAB. Utilizing an Analysis of Variance (ANOVA) analytical scheme, the data was generalized to account for terrain changes, steady state speed fluctuations, and weather changes per night. Overall, upon analysis of the data, the vortex generators showed little-to-no benefit to either the fuel efficiency or engine load experienced by the vehicle during the duration of the experiment. This result, while unexpected, is substantial as it shows that the expenditure of purchasing these vortex generators for this make and model of vehicle, and potentially other similar vehicles, is unnecessary as it produces no meaningful benefit.
ContributorsMazza, Seth (Author) / Walther, Chase (Co-author) / Takahashi, Timothy (Thesis director) / Middleton, James (Committee member) / Barrett, The Honors College (Contributor) / Mechanical and Aerospace Engineering Program (Contributor)
Created2022-05