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Time studies are an effective tool to analyze current production systems and propose improvements. The problem that motivated the project was that conducting time studies and observing the progression of components across the factory floor is a manual process. Four Industrial Engineering students worked with a manufacturing company to develop Computer Vision technology that would automate the data collection process for time studies. The team worked in an Agile environment to complete over 120 classification sets, create 8 strategy documents, and utilize Root Cause Analysis techniques to audit and validate the performance of the trained Computer Vision data models. In the future, there is an opportunity to continue developing this product and expand the team’s work scope to apply more engineering skills on the data collected to drive factory improvements.
Time studies are an effective tool to analyze current production systems and propose improvements. The problem that motivated the project was that conducting time studies and observing the progression of components across the factory floor is a manual process. Four Industrial Engineering students worked with a manufacturing company to develop Computer Vision technology that would automate the data collection process for time studies. The team worked in an Agile environment to complete over 120 classification sets, create 8 strategy documents, and utilize Root Cause Analysis techniques to audit and validate the performance of the trained Computer Vision data models. In the future, there is an opportunity to continue developing this product and expand the team’s work scope to apply more engineering skills on the data collected to drive factory improvements.
Time studies are an effective tool to analyze current production systems and propose improvements. The problem that motivated the project was that conducting time studies and observing the progression of components across the factory floor is a manual process. Four Industrial Engineering students worked with a manufacturing company to develop Computer Vision technology that would automate the data collection process for time studies. The team worked in an Agile environment to complete over 120 classification sets, create 8 strategy documents, and utilize Root Cause Analysis techniques to audit and validate the performance of the trained Computer Vision data models. In the future, there is an opportunity to continue developing this product and expand the team’s work scope to apply more engineering skills on the data collected to drive factory improvements.
Time studies are an effective tool to analyze current production systems and propose improvements. The problem that motivated the project was that conducting time studies and observing the progression of components across the factory floor is a manual process. Four Industrial Engineering students worked with a manufacturing company to develop Computer Vision technology that would automate the data collection process for time studies. The team worked in an Agile environment to complete over 120 classification sets, create 8 strategy documents, and utilize Root Cause Analysis techniques to audit and validate the performance of the trained Computer Vision data models. In the future, there is an opportunity to continue developing this product and expand the team’s work scope to apply more engineering skills on the data collected to drive factory improvements.
In the first part of this dissertation, ADT is introduced along with three major challenges in the ADT data analysis – modeling framework, inference method, and the need of analyzing multi-dimensional processes. To overcome these challenges, in the second part, a hierarchical approach, that leads to a nonlinear mixed-effects regression model, to modeling a univariate degradation process is developed. With this modeling framework, the issues of ignoring uncertainties in both data analysis and lifetime prediction, as presented by an International Standard Organization (ISO) standard, are resolved. In the third part, an approach to modeling a bivariate degradation process is addressed. It is developed using the copula theory that brings the benefits of both model flexibility and inference convenience. This approach is provided with an efficient Bayesian method for reliability evaluation. In the last part, an extension to a multivariate modeling framework is developed. Three fundamental copula classes are applied to model the complex dependence structure among correlated degradation processes. The advantages of the proposed modeling framework and the effect of ignoring tail dependence are demonstrated through simulation studies. The applications of the copula-based multivariate degradation models on both system reliability evaluation and remaining useful life prediction are provided.
In summary, this dissertation studies and explores the use of statistical methods in analyzing ADT data. All proposed methodologies are demonstrated by case studies.