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This report presents the effects and analysis of the effects of Pulsed-Gas Metal Arc Welding's (P-GMAW) on Lean Duplex stainless steel. Although the welding of Duplex and Super Duplex Stainless steels have been well documented in both the laboratory and construction industry, the use of Lean Duplex has not. The

This report presents the effects and analysis of the effects of Pulsed-Gas Metal Arc Welding's (P-GMAW) on Lean Duplex stainless steel. Although the welding of Duplex and Super Duplex Stainless steels have been well documented in both the laboratory and construction industry, the use of Lean Duplex has not. The purpose for conducting this research is to ensure that the correct Ferrite-Austenite phase balance along with the correct welding procedures are used in the creation of reactor cores for new construction nuclear power generation stations. In this project the effects of Lincoln Electrics ER-2209 GMAW wire are studied. Suggestions and improvements to the welding process are then proposed in order to increase the weldability, strength, gas selection, and ferrite count. The weldability will be measured using X-Ray photography in order to determine if any inclusions, lack of fusion, or voids are found post welding, along with welder feedback. The ferritic point count method in accordance with ASTM A562-08, is employed so that the amount of ferrite and austenite can be calculated in the same manor that is currently being used in industry. These will then be correlated to the tensile strength and impact toughness in the heat-affected zone (HAZ) of the weld based on the ASTM A923 testing method.
ContributorsCarter, Roger (Author) / Rogers, Bradley (Thesis advisor) / Gintz, Jerry (Committee member) / Georgeou, Trian (Committee member) / Arizona State University (Publisher)
Created2012
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Description
Ophthalmoscopes are integral to diagnosing various eye conditions; however, they often come at a hefty cost and are not generally portable, limiting access. With the increase in the prevalence of smart devices and improvements to their imaging capabilities, these devices have the potential to benefit areas where specialized imaging infrastructure

Ophthalmoscopes are integral to diagnosing various eye conditions; however, they often come at a hefty cost and are not generally portable, limiting access. With the increase in the prevalence of smart devices and improvements to their imaging capabilities, these devices have the potential to benefit areas where specialized imaging infrastructure is not well established. Smart device cameras alone cannot replace an ophthalmoscope. However, with the addition of lens and optics, it becomes possible to take diagnostic quality images. The goal is to design a modular system that acts as an adapter to a smart device enabling any user to take retinal images and corneal images with little to no previous experience. The device should be cost-effective, reliable, and easy to use. The device is not meant to replace conventional funduscopes but acts in areas where current units fail. Applications in non-optimal settings, low resource areas, or areas that currently receive suboptimal care due to geographic or socioeconomic barriers are examples where this device could be used. The introduction of screening programs run by nonspecialized medical personnel with devices that can capture and transmit quality eye images minimizes the long-term complications of degenerative eye conditions.
ContributorsSpyres, Dean (Author) / McDaniel, Troy (Thesis advisor) / Patel, Dave (Committee member) / Gintz, Jerry (Committee member) / Arizona State University (Publisher)
Created2022
Description

Over the years, American manufacturing has been offshored due to the competitive labor conditions in other countries. In addition, the COVID-19 pandemic exposed the fragility of the international supply chain, highlighting the importance of reshoring manufacturing and industry. However, reshoring alone cannot solve the underlying issues that caused offshoring in

Over the years, American manufacturing has been offshored due to the competitive labor conditions in other countries. In addition, the COVID-19 pandemic exposed the fragility of the international supply chain, highlighting the importance of reshoring manufacturing and industry. However, reshoring alone cannot solve the underlying issues that caused offshoring in the first place, such as shortages of skilled labor and extensive regulation. To address these issues, the implementation and scaling of automation and Industry 4.0 technologies are necessary. The aerospace industry is a prime example of the need for skilled labor. Abiding by rigorous specifications and achieving the tight tolerances required by aerospace specifications is a highly specialized skill that requires experience and training. The shortage of skilled labor puts those working in aerospace at a disadvantage, often leading to long strenuous work hours to meet demand. To address this, a collaboration with two ASU manufacturing student research teams aided the development of two co-bot solutions that can work alongside technicians and operators to reduce downtime, increase efficiency, and free up human operators to focus on more complex tasks. While many automated solutions are available on the market, co-bots are not often used to their full capability. The proposed solutions demonstrate the possibilities of implementing co-bots in the aerospace industry by using them in machine tending and blending processes for aerospace parts. In traditional manufacturing processes, human operators are still responsible for performing repetitive and often mundane tasks, such as loading and removing workpieces from a CNC workstation and starting a CNC machine for repetitive parts. The current blending process requires a technician to manually sand damaged areas for Depot, Repair, and Overhaul (DRO), which is time-consuming and strenuous. By using a co-bot for this process, the technician's workload is significantly reduced, decreasing lead times and increasing quality control. Inspiration for this thesis came from observing the demands of companies like SpaceX, which require mass manufacturing of rocket engines to meet testing and launch schedules. The SpaceX Raptor engine is a complex, precise system that is aimed at being produced in high volume, which is a prime target for co-bot integration to help meet production targets. Implementing more co-bots into manufacturing has been shown to increase efficiency, reduce cost, and relieve stress on human operators. The integration of co-bots into the manufacturing process for the Raptor engine has the potential to improve efficiency and productivity, making high-volume manufacturing a possibility. Overall, the implementation of co-bots in the aerospace industry can offer a competitive advantage by increasing productivity and efficiency while reducing costs and relieving stress on human operators. This thesis provides proof of the possibilities of implementing co-bots in a versatile industry like aerospace and demonstrates the potential benefits of integrating co-bots into the manufacturing process for rocket engines like the Raptor. By doing so, the aerospace industry can move towards a more automated and efficient future, helping to address the challenges faced by American manufacturing today.

ContributorsMorse, Connor (Author) / Gintz, Jerry (Thesis director) / Hillary, Scott (Committee member) / Barrett, The Honors College (Contributor) / School of Manufacturing Systems and Networks (Contributor)
Created2023-05
ContributorsMorse, Connor (Author) / Gintz, Jerry (Thesis director) / Hillary, Scott (Committee member) / Barrett, The Honors College (Contributor) / School of Manufacturing Systems and Networks (Contributor)
Created2023-05
ContributorsMorse, Connor (Author) / Gintz, Jerry (Thesis director) / Hillary, Scott (Committee member) / Barrett, The Honors College (Contributor) / School of Manufacturing Systems and Networks (Contributor)
Created2023-05
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Description
The People’s Republic of China over the course of 40 years has developed from one of the world’s poorest countries, to one of the world’s richest. The early years of the PRC was marked with significant poverty caused by government policies like the Great Leap Forward and the Cultural Revolution.

The People’s Republic of China over the course of 40 years has developed from one of the world’s poorest countries, to one of the world’s richest. The early years of the PRC was marked with significant poverty caused by government policies like the Great Leap Forward and the Cultural Revolution. However, in the late 1970s with Deng Xiaoping’s Open Door policy, China began its rapid transformation and economic growth. China’s economic development was greatly enhanced with the establishment of Special Economic Zones and industrial clusters. These zones coupled with China’s low-cost wages, made it ideal for international companies to invest and set up low-cost manufacturing production in China driven by global market competition and communication technologies. The results of China’s transformation made China into the world’s second largest economic power in terms of gross domestic product, and the world’s largest when adjusted to purchasing power parity. China also earned the moniker as the “World’s Factory” with China now accounting for the largest share of global manufacturing output. However, as China’s population urbanizes and wages become more expensive, several international companies have looked elsewhere for low-wage manufacturing threatening China’s manufacturing sector which employs over 128 million people. With the prospect of a potential slowdown in economic growth, the Chinese Communist Party initiated the Made-In-China 2025 program modernizing and advancing China’s manufacturing base with technologies in Industry 4.0. The MIC25 initiative is accelerated with China’s state-owned enterprises which often make their decisions based on government policy. The goal of MIC25 is for China to transition from a process innovating country into a product innovating one, becoming a leader in global technologies. The investment into human capital through education and especially foreign expertise is the primary driver of China’s prospects to lead the world in technological innovations related to Industry 4.0. MIC25 also has the prospect of legitimizing the CCP trough economic growth and development. Based on historical trends related to countries dominating the globe economically, industrially, and technologically seen in past industrial revolutions, China’s attempts to dominate the world in the fourth industrial revolution poses a great threat to the United States. China’s growing economic and technological advancements, and its dominant share of global manufacturing threaten the US’ position as the world’s foremost superpower. The US in turn should take accelerated steps to reshore American manufacturing to secure and maintain the US’ economic and technological lead and rebuild the American manufacturing base.
ContributorsNguyen, Richard (Author) / Gintz, Jerry (Thesis director) / Lewis, Sharon (Committee member) / Barrett, The Honors College (Contributor) / School of Manufacturing Systems and Networks (Contributor)
Created2022-05