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- All Subjects: engineering
- Creators: Rogers, Bradley
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Description
The object of this study was a 26 year old residential Photovoltaic (PV) monocrystalline silicon (c-Si) power plant, called Solar One, built by developer John F. Long in Phoenix, Arizona (a hot-dry field condition). The task for Arizona State University Photovoltaic Reliability Laboratory (ASU-PRL) graduate students was to evaluate the power plant through visual inspection, electrical performance, and infrared thermography. The purpose of this evaluation was to measure and understand the extent of degradation to the system along with the identification of the failure modes in this hot-dry climatic condition. This 4000 module bipolar system was originally installed with a 200 kW DC output of PV array (17 degree fixed tilt) and an AC output of 175 kVA. The system was shown to degrade approximately at a rate of 2.3% per year with no apparent potential induced degradation (PID) effect. The power plant is made of two arrays, the north array and the south array. Due to a limited time frame to execute this large project, this work was performed by two masters students (Jonathan Belmont and Kolapo Olakonu) and the test results are presented in two masters theses. This thesis presents the results obtained on the north array and the other thesis presents the results obtained on the south array. The resulting study showed that PV module design, array configuration, vandalism, installation methods and Arizona environmental conditions have had an effect on this system's longevity and reliability. Ultimately, encapsulation browning, higher series resistance (potentially due to solder bond fatigue) and non-cell interconnect ribbon breakages outside the modules were determined to be the primary causes for the power loss.
ContributorsBelmont, Jonathan (Author) / Tamizhmani, Govindasamy (Thesis advisor) / Henderson, Mark (Committee member) / Rogers, Bradley (Committee member) / Arizona State University (Publisher)
Created2013
Description
While the piezoelectric effect has been around for some time, it has only recently caught interest as a potential sustainable energy harvesting device. Piezoelectric energy harvesting has been developed for shoes and panels, but has yet to be integrated into a marketable bicycle tire. For this thesis, the development and feasibility of a piezoelectric tire was done. This includes the development of a circuit that incorporates piezoceramic elements, energy harvesting circuitry, and an energy storage device. A single phase circuit was designed using an ac-dc diode rectifier. An electrolytic capacitor was used as the energy storage device. A financial feasibility was also done to determine targets for manufacturing cost and sales price. These models take into account market trends for high performance tires, economies of scale, and the possibility of government subsidies. This research will help understand the potential for the marketability of a piezoelectric energy harvesting tire that can create electricity for remote use. This study found that there are many obstacles that must be addressed before a piezoelectric tire can be marketed to the general public. The power output of this device is miniscule compared to an alkaline battery. In order for this device to approach the power output of an alkaline battery the weight of the device would also become an issue. Additionally this device is very costly compared to the average bicycle tire. Lastly, this device is extreme fragile and easily broken. In order for this device to become marketable the issues of power output, cost, weight, and durability must all be successfully overcome.
ContributorsMalotte, Christopher (Author) / Madakannan, Arunachalanadar (Thesis advisor) / Srinivasan, Devarajan (Committee member) / Rogers, Bradley (Committee member) / Arizona State University (Publisher)
Created2012
Description
Potential induced degradation (PID) due to high system voltages is one of the major degradation mechanisms in photovoltaic (PV) modules, adversely affecting their performance due to the combined effects of the following factors: system voltage, superstrate/glass surface conductivity, encapsulant conductivity, silicon nitride anti-reflection coating property and interface property (glass/encapsulant; encapsulant/cell; encapsulant/backsheet). Previous studies carried out at ASU's Photovoltaic Reliability Laboratory (ASU-PRL) showed that only negative voltage bias (positive grounded systems) adversely affects the performance of commonly available crystalline silicon modules. In previous studies, the surface conductivity of the glass surface was obtained using either conductive carbon layer extending from the glass surface to the frame or humidity inside an environmental chamber. This thesis investigates the influence of glass surface conductivity disruption on PV modules. In this study, conductive carbon was applied only on the module's glass surface without extending to the frame and the surface conductivity was disrupted (no carbon layer) at 2cm distance from the periphery of frame inner edges. This study was carried out under dry heat at two different temperatures (60 °C and 85 °C) and three different negative bias voltages (-300V, -400V, and -600V). To replicate closeness to the field conditions, half of the selected modules were pre-stressed under damp heat for 1000 hours (DH 1000) and the remaining half under 200 hours of thermal cycling (TC 200). When the surface continuity was disrupted by maintaining a 2 cm gap from the frame to the edge of the conductive layer, as demonstrated in this study, the degradation was found to be absent or negligibly small even after 35 hours of negative bias at elevated temperatures. This preliminary study appears to indicate that the modules could become immune to PID losses if the continuity of the glass surface conductivity is disrupted at the inside boundary of the frame. The surface conductivity of the glass, due to water layer formation in a humid condition, close to the frame could be disrupted just by applying a water repelling (hydrophobic) but high transmittance surface coating (such as Teflon) or modifying the frame/glass edges with water repellent properties.
ContributorsTatapudi, Sai Ravi Vasista (Author) / Tamizhmani, Govindasamy (Thesis advisor) / Srinivasan, Devarajan (Committee member) / Rogers, Bradley (Committee member) / Arizona State University (Publisher)
Created2012
Description
This report presents the effects and analysis of the effects of Pulsed-Gas Metal Arc Welding's (P-GMAW) on Lean Duplex stainless steel. Although the welding of Duplex and Super Duplex Stainless steels have been well documented in both the laboratory and construction industry, the use of Lean Duplex has not. The purpose for conducting this research is to ensure that the correct Ferrite-Austenite phase balance along with the correct welding procedures are used in the creation of reactor cores for new construction nuclear power generation stations. In this project the effects of Lincoln Electrics ER-2209 GMAW wire are studied. Suggestions and improvements to the welding process are then proposed in order to increase the weldability, strength, gas selection, and ferrite count. The weldability will be measured using X-Ray photography in order to determine if any inclusions, lack of fusion, or voids are found post welding, along with welder feedback. The ferritic point count method in accordance with ASTM A562-08, is employed so that the amount of ferrite and austenite can be calculated in the same manor that is currently being used in industry. These will then be correlated to the tensile strength and impact toughness in the heat-affected zone (HAZ) of the weld based on the ASTM A923 testing method.
ContributorsCarter, Roger (Author) / Rogers, Bradley (Thesis advisor) / Gintz, Jerry (Committee member) / Georgeou, Trian (Committee member) / Arizona State University (Publisher)
Created2012
Description
Suction stabilized floats have been implemented into a variety of applications such as supporting wind turbines in off-shore wind farms and for stabilizing cargo ships. This thesis proposes an alternative use for the technology in creating a system of suction stabilized floats equipped with real time location modules to help first responders establish a localized coordinate system to assist in rescues. The floats create a stabilized platform for each anchor module due to the inverse slack tank effect established by the inner water chamber. The design of the float has also been proven to be stable in most cases of amplitudes and frequencies ranging from 0 to 100 except for when the frequency ranges from 23 to 60 Hz for almost all values of the amplitude. The modules in the system form a coordinate grid based off the anchors that can track the location of a tag module within the range of the system using ultra-wideband communications. This method of location identification allows responders to use the system in GPS denied environments. The system can be accessed through an Android app with Bluetooth communications in close ranges or through internet of things (IoT) using a module as a listener, a Raspberry Pi and an internet source. The system has proven to identify the location of the tag in moderate ranges with an approximate accuracy of the tag location being 15 cm.
ContributorsDye, Michaela (Author) / Redkar, Sangram (Thesis advisor) / Sugar, Thomas (Committee member) / Rogers, Bradley (Committee member) / Arizona State University (Publisher)
Created2020
Description
Solar photovoltaic (PV) generation has seen significant growth in 2021, with an increase of around 22% and exceeding 1000 TWh. However, this has also led to reliability and durability issues, particularly potential induced degradation (PID), which can reduce module output by up to 30%. This study uses cell- and module-level analysis to investigate the impact of superstrate, encapsulant, and substrate on PID.The influence of different substrates and encapsulants is studied using one-cell modules, showing that substrates with poor water-blocking properties can worsen PID, and encapsulants with lower volumetric resistance can conduct easily under damp conditions, enabling PID mechanisms (results show maximum degradation of 9%). Applying an anti-soiling coating on the front glass (superstrate) reduces PID by nearly 53%. Typical superstrates have sodium which accelerates the PID process, and therefore, using such coatings can lessen the PID problem.
At the module level, the study examines the influence of weakened interface adhesion strengths in traditional Glass-Backsheet (GB) and emerging Glass-Glass (GG) (primarily bifacial modules) constructions. The findings show nearly 64% more power degradation in GG modules than in GB. Moreover, the current methods for detecting PID use new modules, which can give inaccurate information instead of DH-stressed modules for PID testing, as done in this work.
A comprehensive PID susceptibility analysis for multiple fresh bifacial constructions shows significant degradation from 20 to 50% in various constructions. The presence of glass as the substrate exacerbates the PID problem due to more ionic activity available from the two glass sides. Recovery experiments are also conducted to understand the extent of the PID issue.
Overall, this study identifies, studies, and explains the impact of superstrate, substrate, and encapsulant on the underlying PID mechanisms. Various pre- and post-stress characterization tests, including light and dark current-voltage (I-V) tests, electroluminescence (EL) imaging, infrared (IR) imaging, and UV fluorescence (UVF) imaging, are used to evaluate the findings. This study is significant as it provides insights into the PID issues in solar PV systems, which can help improve their performance and reliability.
ContributorsMahmood, Farrukh ibne (Author) / Tamizhmani, Govindasamy (Thesis advisor) / Rogers, Bradley (Committee member) / Oh, Jaewon (Committee member) / Rajadas, John (Committee member) / Arizona State University (Publisher)
Created2023
Description
The concept of the microgrid is widely studied and explored in both academic and industrial societies. The microgrid is a power system with distributed generations and loads, which is intentionally planned and can be disconnected from the main utility grid. Nowadays, various distributed power generations (wind resource, photovoltaic resource, etc.) are emerging to be significant power sources of the microgrid.
This thesis focuses on the system structure of Photovoltaics (PV)-dominated microgrid, precisely modeling and stability analysis of the specific system. The grid-connected mode microgrid is considered, and system control objectives are: PV panel is working at the maximum power point (MPP), the DC link voltage is regulated at a desired value, and the grid side current is also controlled in phase with grid voltage. To simulate the real circuits of the whole system with high fidelity instead of doing real experiments, PLECS software is applied to construct the detailed model in chapter 2. Meanwhile, a Simulink mathematical model of the microgrid system is developed in chapter 3 for faster simulation and energy management analysis. Simulation results of both the PLECS model and Simulink model are matched with the expectations. Next chapter talks about state space models of different power stages for stability analysis utilization. Finally, the large signal stability analysis of a grid-connected inverter, which is based on cascaded control of both DC link voltage and grid side current is discussed. The large signal stability analysis presented in this thesis is mainly focused on the impact of the inductor and capacitor capacity and the controller parameters on the DC link stability region. A dynamic model with the cascaded control logic is proposed. One Lyapunov large-signal stability analysis tool is applied to derive the domain of attraction, which is the asymptotic stability region. Results show that both the DC side capacitor and the inductor of grid side filter can significantly influence the stability region of the DC link voltage. PLECS simulation models developed for the microgrid system are applied to verify the stability regions estimated from the Lyapunov large signal analysis method.
This thesis focuses on the system structure of Photovoltaics (PV)-dominated microgrid, precisely modeling and stability analysis of the specific system. The grid-connected mode microgrid is considered, and system control objectives are: PV panel is working at the maximum power point (MPP), the DC link voltage is regulated at a desired value, and the grid side current is also controlled in phase with grid voltage. To simulate the real circuits of the whole system with high fidelity instead of doing real experiments, PLECS software is applied to construct the detailed model in chapter 2. Meanwhile, a Simulink mathematical model of the microgrid system is developed in chapter 3 for faster simulation and energy management analysis. Simulation results of both the PLECS model and Simulink model are matched with the expectations. Next chapter talks about state space models of different power stages for stability analysis utilization. Finally, the large signal stability analysis of a grid-connected inverter, which is based on cascaded control of both DC link voltage and grid side current is discussed. The large signal stability analysis presented in this thesis is mainly focused on the impact of the inductor and capacitor capacity and the controller parameters on the DC link stability region. A dynamic model with the cascaded control logic is proposed. One Lyapunov large-signal stability analysis tool is applied to derive the domain of attraction, which is the asymptotic stability region. Results show that both the DC side capacitor and the inductor of grid side filter can significantly influence the stability region of the DC link voltage. PLECS simulation models developed for the microgrid system are applied to verify the stability regions estimated from the Lyapunov large signal analysis method.
ContributorsXu, Hongru (Author) / Chen, Yan (Thesis advisor) / Johnson, Nathan (Committee member) / Lei, Qin (Committee member) / Arizona State University (Publisher)
Created2018
Description
With the growing penetration of plug-in electric vehicles (PEVs), the impact of the PEV charging brought to the utility grid draws more and more attention. This thesis focused on the optimization of a home energy management system (HEMS) with the presence of PEVs. For a household microgrid with photovoltaic (PV) panels and PEVs, a HEMS using model predictive control (MPC) is designed to achieve the optimal PEV charging. Soft electric loads and an energy storage system (ESS) are also considered in the optimization of PEV charging in the MPC framework. The MPC is solved through mixed-integer linear programming (MILP) by considering the relationship of energy flows in the optimization problem. Through the simulation results, the performance of optimization results under various electricity price plans is evaluated. The influences of PV capacities on the optimization results of electricity cost are also discussed. Furthermore, the hardware development of a microgrid prototype is also described in this thesis.
ContributorsZhao, Yue (Author) / Chen, Yan (Thesis advisor) / Johnson, Nathan (Committee member) / Lei, Qin (Committee member) / Arizona State University (Publisher)
Created2018
Description
The most important metrics considered for electric vehicles are power density, efficiency, and reliability of the powertrain modules. The powertrain comprises of an Electric Machine (EM), power electronic converters, an Energy Management System (EMS), and an Energy Storage System (ESS). The power electronic converters are used to couple the motor with the battery stack. Including a DC/DC converter in the powertrain module is favored as it adds an additional degree of freedom to achieve flexibility in optimizing the battery module and inverter independently. However, it is essential that the converter is rated for high peak power and can maintain high efficiency while operating over a wide range of load conditions to not compromise on system efficiency. Additionally, the converter must strictly adhere to all automotive standards.
Currently, several hard-switching topologies have been employed such as conventional boost DC/DC, interleaved step-up DC/DC, and full-bridge DC/DC converter. These converters face respective limitations in achieving high step-up conversion ratio, size and weight issues, or high component count. In this work, a bi-directional synchronous boost DC/DC converter with easy interleaving capability is proposed with a novel ZVT mechanism. This converter steps up the EV battery voltage of 200V-300V to a wide range of variable output voltages ranging from 310V-800V. High power density and efficiency are achieved through high switching frequency of 250kHz for each phase with effective frequency doubling through interleaving. Also, use of wide bandgap high voltage SiC switches allows high efficiency operation even at high temperatures.
Comprehensive analysis, design details and extensive simulation results are presented. Incorporating ZVT branch with adaptive time delay results in converter efficiency close to 98%. Experimental results from a 2.5kW hardware prototype validate the performance of the proposed approach. A peak efficiency of 98.17% has been observed in hardware in the boost or motoring mode.
Currently, several hard-switching topologies have been employed such as conventional boost DC/DC, interleaved step-up DC/DC, and full-bridge DC/DC converter. These converters face respective limitations in achieving high step-up conversion ratio, size and weight issues, or high component count. In this work, a bi-directional synchronous boost DC/DC converter with easy interleaving capability is proposed with a novel ZVT mechanism. This converter steps up the EV battery voltage of 200V-300V to a wide range of variable output voltages ranging from 310V-800V. High power density and efficiency are achieved through high switching frequency of 250kHz for each phase with effective frequency doubling through interleaving. Also, use of wide bandgap high voltage SiC switches allows high efficiency operation even at high temperatures.
Comprehensive analysis, design details and extensive simulation results are presented. Incorporating ZVT branch with adaptive time delay results in converter efficiency close to 98%. Experimental results from a 2.5kW hardware prototype validate the performance of the proposed approach. A peak efficiency of 98.17% has been observed in hardware in the boost or motoring mode.
ContributorsMullangi Chenchu, Hemanth (Author) / Ayyanar, Raja (Thesis advisor) / Qin, Jiangchao (Committee member) / Lei, Qin (Committee member) / Arizona State University (Publisher)
Created2018
Description
Switching surges are a common type of phenomenon that occur on any sort of power system network. These are more pronounced on long transmission lines and in high voltage substations. The problem with switching surges is encountered when a lot of power is transmitted across a transmission line
etwork, typically from a concentrated generation node to a concentrated load. The problem becomes significantly worse when the transmission line is long and when the voltage levels are high, typically above 400 kV. These overvoltage transients occur following any type of switching action such as breaker operation, fault occurrence/clearance and energization, and they pose a very real danger to weakly interconnected systems. At EHV levels, the insulation coordination of such lines is mainly dictated by the peak level of switching surges, the most dangerous of which include three phase line energization and single-phase reclosing. Switching surges can depend on a number of independent and inter-dependent factors like voltage level, line length, tower construction, location along the line, and presence of other equipment like shunt/series reactors and capacitors.
This project discusses the approaches taken and methods applied to observe and tackle the problems associated with switching surges on a long transmission line. A detailed discussion pertaining to different aspects of switching surges and their effects is presented with results from various studies published in IEEE journals and conference papers. Then a series of simulations are presented to determine an arrangement of substation equipment with respect to incoming transmission lines; that correspond to the lowest surge levels at that substation.
etwork, typically from a concentrated generation node to a concentrated load. The problem becomes significantly worse when the transmission line is long and when the voltage levels are high, typically above 400 kV. These overvoltage transients occur following any type of switching action such as breaker operation, fault occurrence/clearance and energization, and they pose a very real danger to weakly interconnected systems. At EHV levels, the insulation coordination of such lines is mainly dictated by the peak level of switching surges, the most dangerous of which include three phase line energization and single-phase reclosing. Switching surges can depend on a number of independent and inter-dependent factors like voltage level, line length, tower construction, location along the line, and presence of other equipment like shunt/series reactors and capacitors.
This project discusses the approaches taken and methods applied to observe and tackle the problems associated with switching surges on a long transmission line. A detailed discussion pertaining to different aspects of switching surges and their effects is presented with results from various studies published in IEEE journals and conference papers. Then a series of simulations are presented to determine an arrangement of substation equipment with respect to incoming transmission lines; that correspond to the lowest surge levels at that substation.
ContributorsShaikh, Mohammed Mubashir (Author) / Qin, Jiangchao (Thesis advisor) / Heydt, Gerald T (Committee member) / Lei, Qin (Committee member) / Arizona State University (Publisher)
Created2018