Matching Items (6)
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- All Subjects: chemical engineering
- Genre: Masters Thesis
- Creators: Muhich, Christopher
Description
Granulation is a process within particle technology where a liquid binding agent is added to a powder bed to create larger granules to modify bulk properties for easier processing. Three sets of experiments were conducted to screen for which factors had the greatest effect on granule formation, size distribution, and morphological properties when wet granulating microcrystalline cellulose and water. Previous experiments had identified the different growth regimes within wet granulation, as well as the granule formation mechanisms in single-drop granulation experiments, but little research has been conducted to determine how results extracted from single drop experiments could be used to better understand the first principles that drive high shear granulation. The experiment found that under a liquid solid ratio of 110%, the granule growth rate was linear as opposed to the induction growth regime experienced at higher liquid solid ratios. L/S ratios less than 100% led to a bimodal distribution comprised of large distributions of ungranulated powder and large irregular granules. Insufficient water hampered the growth of granules due to lack of enough water bridges to connect the granules and powder, while the large molecules continued to agglomerate with particles as they rotated around the mixer. The nozzle end was augmented so that drop size as well as drop height could be adjusted and compared to single-drop granulation experiments in proceeding investigations. As individual factors, neither augmentation had significant contributions to granule size, but preliminary screens identified that interaction between increasing L/S ratio and decreasing drop size could lead to narrower distributions of particles as well as greater circularity. Preliminary screening also identified that decreasing the drop height of the nozzle could increase the rate of particle growth during the 110% L/S trials without changing the growth mechanisms, indicating a way to alter the rate of steady-state particle growth. This paper screens for which factors are most pertinent to associating single-drop and wet granulation in order to develop granulation models that can ascertain information from single-drop granulations and predict the shape and size distribution of any wet granulation, without the need to run costly wet granulation experiments.
ContributorsLay, Michael (Author) / Emady, Heather (Thesis advisor) / Muhich, Christopher (Committee member) / Holloway, Julianne (Committee member) / Arizona State University (Publisher)
Created2019
Description
Rotary drums are commonly used for their high heat and mass transfer rates in the manufacture of cement, pharmaceuticals, food, and other particulate products. These processes are difficult to model because the particulate behavior is governed by the process conditions such as particle size, particle size distribution, shape, composition, and operating parameters, such as fill level and rotation rate. More research on heat transfer in rotary drums will increase operating efficiency, leading to significant energy savings on a global scale.
This research utilizes infrared imaging to investigate the effects of fill level and rotation rate on the particle bed hydrodynamics and the average wall-particle heat transfer coefficient. 3 mm silica beads and a stainless steel rotary drum with a diameter of 6 in and a length of 3 in were used at fill levels of 10 %, 17.5 %, and 25 %, and rotation rates of 2 rpm, 6 rpm, and 10 rpm. Two full factorial designs of experiments were completed to understand the effects of these factors in the presence of conduction only (Case 1) and conduction with forced convection (Case 2). Particle-particle friction caused the particle bed to stagnate at elevated temperatures in Case 1, while the inlet air velocity in Case 2 dominated the particle friction effects to maintain the flow profile. The maximum heat transfer coefficient was achieved at a high rotation rate and low fill level in Case 1, and at a high rotation rate and high fill level in Case 2. Heat losses from the system were dominated by natural convection between the hot air in the drum and the external surroundings.
This research utilizes infrared imaging to investigate the effects of fill level and rotation rate on the particle bed hydrodynamics and the average wall-particle heat transfer coefficient. 3 mm silica beads and a stainless steel rotary drum with a diameter of 6 in and a length of 3 in were used at fill levels of 10 %, 17.5 %, and 25 %, and rotation rates of 2 rpm, 6 rpm, and 10 rpm. Two full factorial designs of experiments were completed to understand the effects of these factors in the presence of conduction only (Case 1) and conduction with forced convection (Case 2). Particle-particle friction caused the particle bed to stagnate at elevated temperatures in Case 1, while the inlet air velocity in Case 2 dominated the particle friction effects to maintain the flow profile. The maximum heat transfer coefficient was achieved at a high rotation rate and low fill level in Case 1, and at a high rotation rate and high fill level in Case 2. Heat losses from the system were dominated by natural convection between the hot air in the drum and the external surroundings.
ContributorsBoepple, Brandon (Author) / Emady, Heather (Thesis advisor) / Muhich, Christopher (Committee member) / Holloway, Julianne (Committee member) / Arizona State University (Publisher)
Created2019
Description
This study presents an evaluation of the predicted flow behavior and the minimum outlet diameter in a computationally simulated hopper. The flow pattern in hoppers was simulated to test three size fractions, three moisture levels of microcrystalline cellulose (MCC), and two hopper wall angles in Multiphase Flow with Interphase eXchanges (MFiX). Predictions from MFiX were then compared to current literature. As expected, the smaller size fractions with lower water content were closer to ideal funnel flow than their larger counterparts. The predicted minimum outlet diameter in simulations showed good agreement with close to ideal flowability. These findings illustrate the connection between lab flowability experiments and computational simulations. Lastly, three fluidized bed simulations were also created in MFiX with zeolite 13X to analyze the pressure and velocity within the bed. The application of flowability simulations can improve the transport of solids in processing equipment used during the production of powders.
ContributorsBuchanan, Lidija (Author) / Emady, Heather (Thesis advisor) / Muhich, Christopher (Committee member) / Deng, Shuguang (Committee member) / Arizona State University (Publisher)
Created2023
Idiographic Models of Walking Behavior for Personalized mHealth Interventions: Some Novel Approaches
Description
This thesis presents the development of idiographic models (i.e., single subject or N = 1) of walking behavior as a means of facilitating the design of control systems to optimize mobile health (mHealth) interventions for sedentary adults. Model-on-Demand (MoD), an adaptive modeling technique, is demonstrated as an ideal method for modeling nonlinear systems with noise on a simulated continuously stirred tank reactor (CSTR). Comparing MoD to AutoRegressive with eXogenous input (ARX) estimation, MoD outperforms ARX in terms of addressing both nonlinearity and noise in the CSTR system. With the CSTR system as an initial proof of concept, MoD is then used to model individual walking behavior using intervention data from participants of HeartSteps, a walking intervention that studies the effect of within-day suggestions. Given the number of possible measured features from which to design the MoD models, as well as the number of model parameters that influence the model’s performance, optimizing MoD models through exhaustive search is infeasible.
Consequently, a discrete implementation of simultaneous perturbation stochastic approximation (DSPSA) is shown to be an efficient algorithm to find optimal models of walking behavior. Combining MoD with DSPSA, models of walking behavior were developed using participant data from Just Walk, a day-to-day walking intervention; MoD outperformed ARX models on both estimation and validation data. DSPSA was also applied to ARX modeling, highlighting the use of DSPSA to not only search over model parameters and features but also data partitioning, as DSPSA was used to evaluate models under various combinations of estimation and validation data from a single participant’s walking data. Results of this thesis point to ARX with DSPSA as a routine means for dynamic model estimation in large-scale behavioral intervention settings.
ContributorsKha, Rachael T (Author) / Rivera, Daniel E (Thesis advisor) / Deng, Shuguang (Committee member) / Muhich, Christopher (Committee member) / Arizona State University (Publisher)
Created2022
Description
Lithium-ion batteries are widely used for high energy storage systems and most of the commercially manufactured lithium-ion batteries use liquid electrolytes and
polymeric separators. However, these electrolytes and polymeric separators pose safety
issues under high temperatures and in the event of short circuit which may lead to
thermal runaway and cause fire. The application of fire-retardant high salt concentrated
electrolytes can be used to address the safety issues that arises in the use of liquid
electrolytes, but these electrolytes have high viscosity and low wettability when used on
polymeric separators which are commercially used in lithium-ion batteries. To address
this issue, zeolite powder has been synthesized and separators were prepared by coating
on the electrode using scalable blade coating method. Zeolite separators have higher
wettability and electrolyte uptake compared to polymeric separators such as
polypropylene (PP) due to their intra-particle micropores. The zeolite separators also
have higher porosity compared to PP separators resulting in higher electrolyte uptake and
better electrochemical performance of the lithium-ion batteries. Zeolite separators have
been prepared using spherical-silicalite and plate-silicalite to analyze the effect of
morphology of the particles on the electrochemical performance of the cells. The platesilicalite separators have higher capacity retention during long-term cycling at low Crates and better capacity performance at high C-rates compared to spherical-silicalite.
Therefore plate-silicalite is very promising for the development of high-performance safe
lithium-ion batteries.
ContributorsLINGAM MURALI, DHEERAJ RAM (Author) / Lin, Jerry (Thesis advisor) / Muhich, Christopher (Committee member) / Torres, Cesar (Committee member) / Arizona State University (Publisher)
Created2022
Description
The current research is based on the principles of three-dimensional discrete element method (3D – DEM) through simulations, by using heat transfer models in EDEM, to investigate the effects of fill level, rotation rate and particle size on the steady-state conduction heat transfer in rotary drums. The high heat and mass transfer rates obtained through rotary drums make them very useful for powder mixing and heating processes in metallurgical, cement, mining, pharmaceutical, detergent and other particulate processing applications. However, these complex processes are difficult to model and operate since the particles can have a wide range of properties, and there is currently no way to predict the optimal operating conditions for a given material.
Steady-state heat transfer by conduction forms the basis for understanding other steady-state and unsteady-state heat transfer in a rotary drum – conduction, convection and radiation. Statistical analysis is carried out to determine the effects of these process parameters and find optimal operating conditions, which will thereby improve the heat transfer efficiency in rotary drums. A stainless-steel drum with a diameter of 6 inches and a length of 3 inches was modeled in EDEM with silica beads of sizes 2 mm, 3 mm and 4 mm at fill levels of 10%, 17.5% and 25%, and at rotation rates of 2 rpm, 5 rpm and 10 rpm. It was found that the heating uniformity increased with decreasing particle size, decreasing fill level and increasing rotation rate. This research is the first step towards studying the other heat transfer modes and various other process parameters. Better understanding of the various heat transfer modes, when used in combination for heating the particles, will be beneficial in improving the operating efficiency, reducing material costs and leading to significant energy conservation on a global scale.
Steady-state heat transfer by conduction forms the basis for understanding other steady-state and unsteady-state heat transfer in a rotary drum – conduction, convection and radiation. Statistical analysis is carried out to determine the effects of these process parameters and find optimal operating conditions, which will thereby improve the heat transfer efficiency in rotary drums. A stainless-steel drum with a diameter of 6 inches and a length of 3 inches was modeled in EDEM with silica beads of sizes 2 mm, 3 mm and 4 mm at fill levels of 10%, 17.5% and 25%, and at rotation rates of 2 rpm, 5 rpm and 10 rpm. It was found that the heating uniformity increased with decreasing particle size, decreasing fill level and increasing rotation rate. This research is the first step towards studying the other heat transfer modes and various other process parameters. Better understanding of the various heat transfer modes, when used in combination for heating the particles, will be beneficial in improving the operating efficiency, reducing material costs and leading to significant energy conservation on a global scale.
ContributorsBheda, Bhaumik (Author) / Emady, Heather (Thesis advisor) / Muhich, Christopher (Committee member) / Nielsen, David (Committee member) / Arizona State University (Publisher)
Created2020