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A study of heating and degradation of acrylonitrile-butadiene-styrene/polycarbonate polymer due to ultraviolet lasers illumination during localized pre-deposition heating for fused filament fabrication 3D printing

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With the growing popularity of 3d printing in recreational, research, and commercial enterprises new techniques and processes are being developed to improve the quality of parts created. Even so, the anisotropic properties is still a major hindrance of parts manufactured in this method. The goal is to produce parts that…

With the growing popularity of 3d printing in recreational, research, and commercial enterprises new techniques and processes are being developed to improve the quality of parts created. Even so, the anisotropic properties is still a major hindrance of parts manufactured in this method. The goal is to produce parts that mimic the strength characteristics of a comparable part of the same design and materials created using injection molding. In achieving this goal the production cost can be reduced by eliminating the initial investment needed for the creation of expensive tooling. This initial investment reduction will allow for a wider variant of products in smaller batch runs to be made available. This thesis implements the use of ultraviolet (UV) illumination for an in-process laser local pre-deposition heating (LLPH). By comparing samples with and without the LLPH process it is determined that applied energy that is absorbed by the polymer is converted to an increase in the interlayer temperature, and resulting in an observed increase in tensile strength over the baseline test samples. The increase in interlayer bonding thus can be considered the dominating factor over polymer degradation.
ContributorsKusel, Scott Daniel (Author) / Hsu, Keng (Thesis advisor) / Sodemann, Angela (Committee member) / Kannan, Arunachala M (Committee member) / Arizona State University (Publisher)
Created2017
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Depolymerization of Polypropylene Plastic Wastes under Solvothermal Liquefaction Conditions

Description
Polypropylene, a non-biodegradable plastic with a higher c-c bond disassociation energy than other conventional polymers like Polyethylene (PE), is used to manufacture these three-layered masks. The amount of plastic pollution in the environment has grown tremendously, nearing million tons in a short period of time. As a result, the purpose…

Polypropylene, a non-biodegradable plastic with a higher c-c bond disassociation energy than other conventional polymers like Polyethylene (PE), is used to manufacture these three-layered masks. The amount of plastic pollution in the environment has grown tremendously, nearing million tons in a short period of time. As a result, the purpose of this study is to reduce the environmental damage caused by facemasks. This M.S. thesis offers a concise overview of various thermochemical methods employed to depolymerize plastic waste materials. It emphasizes environmentally conscious and sustainable practices, specifically focusing on solvothermal processing. This innovative approach aims to convert discarded face masks into valuable resources, including hydrocarbons suitable for jet fuel and other useful products. The thesis provides an in-depth exploration of experimental investigations into solvothermal liquefaction techniques. Operating under specific conditions, namely, a temperature of 350°C and a reaction duration of 90 minutes, the results were notably impressive. These results included an exceptional conversion rate of 99.8%, an oil yield of 39.3%, and higher heating values (HHV) of 46.81 MJ/kg for the generated oil samples. It's worth noting that the HHV of the oil samples obtained through the solvothermal liquefaction (STL) method, at 46.82 MJ/kg, surpasses the HHV of gasoline, which stands at 43.4 MJ/kg. The significant role of the solvent in the depolymerization process involves the dissolution and dispersion of the feedstock through solvation. This reduces the required thermal cracking temperature by enhancing mass and thermal energy transfer. While solvolysis reactions between the solvent and feedstock are limited in thermal liquefaction, the primary depolymerization process follows thermal cracking. This involves the random scission of polypropylene (PP) molecules during heat treatment, with minimal polymerization, cyclization, and radical recombination reactions occurring through free radical mechanisms. Overall, this work demonstrates the feasibility of a highly promising technique for the effective chemical upcycling of polypropylene-based plastics into valuable resources, particularly in the context of jet fuel hydrocarbons, showcasing the comprehensive analytical methods employed to characterize the products of this innovative process.
ContributorsAkula, kapil Chandra (Author) / Deng, Shuguang (Thesis advisor) / Fini, Elham (Committee member) / Salifu, Emmanuel (Committee member) / Arizona State University (Publisher)
Created2023