Matching Items (22)
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- All Subjects: robotics
- Creators: Aukes, Daniel
Description
Multi-material manufacturing combines multiple fabrication processes to produce individual parts that can be made up of several different materials. These processes can include both additive and subtractive manufacturing methods as well as embedding other components during manufacturing. This yields opportunities for creating single parts that can take the place of an assembly of parts produced using conventional techniques. Some example applications of multi-material manufacturing include parts that are produced using one process then machined to tolerance using another, parts with integrated flexible joints, or parts that contain discrete embedded components such as reinforcing materials or electronics.
Multi-material manufacturing has applications in robotics because, with it, mechanisms can be built into a design without adding additional moving parts. This allows for robot designs that are both robust and low cost, making it a particularly attractive method for education or research. 3D printing is of particular interest in this area because it is low cost, readily available, and capable of easily producing complicated part geometries. Some machines are also capable of depositing multiple materials during a single process. However, up to this point, planning the steps to create a part using multi-material manufacturing has been done manually, requiring specialized knowledge of the tools used. The difficulty of this planning procedure can prevent many students and researchers from using multi-material manufacturing.
This project studied methods of automating the planning of multi-material manufacturing processes through the development of a computational framework for processing 3D models and automatically generating viable manufacturing sequences. This framework includes solid operations and algorithms which assist the designer in computing manufacturing steps for multi-material models. This research is informing the development of a software planning tool which will simplify the planning needed by multi-material fabrication, making it more accessible for use in education or research.
In our paper, Voxel-Based Cad Framework for Planning Functionally Graded and Multi-Step Rapid Fabrication Processes, we present a new framework for representing and computing functionally-graded materials for use in rapid prototyping applications. We introduce the material description itself, low-level operations which can be used to combine one or more geometries together, and algorithms which assist the designer in computing manufacturing-compatible sequences. We then apply these techniques to several example scenarios. First, we demonstrate the use of a Gaussian blur to add graded material transitions to a model which can then be produced using a multi-material 3D printing process. Our second example highlights our solution to the problem of inserting a discrete, off-the-shelf part into a 3D printed model during the printing sequence. Finally, we implement this second example and manufacture two example components.
Multi-material manufacturing has applications in robotics because, with it, mechanisms can be built into a design without adding additional moving parts. This allows for robot designs that are both robust and low cost, making it a particularly attractive method for education or research. 3D printing is of particular interest in this area because it is low cost, readily available, and capable of easily producing complicated part geometries. Some machines are also capable of depositing multiple materials during a single process. However, up to this point, planning the steps to create a part using multi-material manufacturing has been done manually, requiring specialized knowledge of the tools used. The difficulty of this planning procedure can prevent many students and researchers from using multi-material manufacturing.
This project studied methods of automating the planning of multi-material manufacturing processes through the development of a computational framework for processing 3D models and automatically generating viable manufacturing sequences. This framework includes solid operations and algorithms which assist the designer in computing manufacturing steps for multi-material models. This research is informing the development of a software planning tool which will simplify the planning needed by multi-material fabrication, making it more accessible for use in education or research.
In our paper, Voxel-Based Cad Framework for Planning Functionally Graded and Multi-Step Rapid Fabrication Processes, we present a new framework for representing and computing functionally-graded materials for use in rapid prototyping applications. We introduce the material description itself, low-level operations which can be used to combine one or more geometries together, and algorithms which assist the designer in computing manufacturing-compatible sequences. We then apply these techniques to several example scenarios. First, we demonstrate the use of a Gaussian blur to add graded material transitions to a model which can then be produced using a multi-material 3D printing process. Our second example highlights our solution to the problem of inserting a discrete, off-the-shelf part into a 3D printed model during the printing sequence. Finally, we implement this second example and manufacture two example components.
ContributorsBrauer, Cole D (Author) / Aukes, Daniel (Thesis director) / Sodemann, Angela (Committee member) / Engineering Programs (Contributor, Contributor) / Barrett, The Honors College (Contributor)
Created2019-05
Description
Soft continuum robots with the ability to bend, twist, elongate, and shorten, similar to octopus arms, have many potential applications, such as dexterous manipulation and navigation through unstructured, dynamic environments. Novel soft materials such as smart hydrogels, which change volume and other properties in response to stimuli such as temperature, pH, and chemicals, can potentially be used to construct soft robots that achieve self-regulated adaptive reconfiguration through on-demand dynamic control of local properties. However, the design of controllers for soft continuum robots is challenging due to their high-dimensional configuration space and the complexity of modeling soft actuator dynamics. To address these challenges, this dissertation presents two different model-based control approaches for robots with distributed soft actuators and sensors and validates the approaches in simulations and physical experiments. It is demonstrated that by choosing an appropriate dynamical model and designing a decentralized controller based on this model, such robots can be controlled to achieve diverse types of complex configurations. The first approach consists of approximating the dynamics of the system, including its actuators, as a linear state-space model in order to apply optimal robust control techniques such as H∞ state-feedback and H∞ output-feedback methods. These techniques are designed to utilize the decentralized control structure of the robot and its distributed sensing and actuation to achieve vibration control and trajectory tracking. The approach is validated in simulation on an Euler-Bernoulli dynamic model of a hydrogel based cantilevered robotic arm and in experiments with a hydrogel-actuated miniature 2-DOF manipulator. The second approach is developed for soft continuum robots with dynamics that can be modeled using Cosserat rod theory. An inverse dynamics control approach is implemented on the Cosserat model of the robot for tracking configurations that include bending, torsion, shear, and extension deformations. The decentralized controller structure facilitates its implementation on robot arms composed of independently-controllable segments that have local sensing and actuation. This approach is validated on simulated 3D robot arms and on an actual silicone robot arm with distributed pneumatic actuation, for which the inverse dynamics problem is solved in simulation and the computed control outputs are applied to the robot in real-time.
ContributorsDoroudchi, Azadeh (Author) / Berman, Spring (Thesis advisor) / Tsakalis, Konstantinos (Committee member) / Si, Jennie (Committee member) / Marvi, Hamid (Committee member) / Arizona State University (Publisher)
Created2022
Description
Multi-segment manipulators and mobile robot collectives are examples of multi-agent robotic systems, in which each segment or robot can be considered an agent. Fundamental motion control problems for such systems include the stabilization of one or more agents to target configurations or trajectories while preventing inter-agent collisions, agent collisions with obstacles, and deadlocks. Despite extensive research on these control problems, there are still challenges in designing controllers that (1) are scalable with the number of agents; (2) have theoretical guarantees on collision-free agent navigation; and (3) can be used when the states of the agents and the environment are only partially observable. Existing centralized and distributed control architectures have limited scalability due to their computational complexity and communication requirements, while decentralized control architectures are often effective only under impractical assumptions that do not hold in real-world implementations. The main objective of this dissertation is to develop and evaluate decentralized approaches for multi-agent motion control that enable agents to use their onboard sensors and computational resources to decide how to move through their environment, with limited or absent inter-agent communication and external supervision. Specifically, control approaches are designed for multi-segment manipulators and mobile robot collectives to achieve position and pose (position and orientation) stabilization, trajectory tracking, and collision and deadlock avoidance. These control approaches are validated in both simulations and physical experiments to show that they can be implemented in real-time while remaining computationally tractable. First, kinematic controllers are proposed for position stabilization and trajectory tracking control of two- or three-dimensional hyper-redundant multi-segment manipulators. Next, robust and gradient-based feedback controllers are presented for individual holonomic and nonholonomic mobile robots that achieve position stabilization, trajectory tracking control, and obstacle avoidance. Then, nonlinear Model Predictive Control methods are developed for collision-free, deadlock-free pose stabilization and trajectory tracking control of multiple nonholonomic mobile robots in known and unknown environments with obstacles, both static and dynamic. Finally, a feedforward proportional-derivative controller is defined for collision-free velocity tracking of a moving ground target by multiple unmanned aerial vehicles.
ContributorsSalimi Lafmejani, Amir (Author) / Berman, Spring (Thesis advisor) / Tsakalis, Konstantinos (Thesis advisor) / Papandreou-Suppappola, Antonia (Committee member) / Marvi, Hamidreza (Committee member) / Arizona State University (Publisher)
Created2022
Description
This dissertation presents a comprehensive study of modeling and control issues associated with nonholonomic differential drive mobile robots. The first part of dissertation focuses on modeling using Lagrangian mechanics. The dynamics is modeled as a two-input two-output (TITO) nonlinear model. Motor dynamics are also modeled. Trade studies are conducted to shed light on critical vehicle design parameters, and how they impact static properties, dynamic properties, directional stability, coupling and overall vehicle design. An aspect ratio based dynamic decoupling condition is also presented. The second part of dissertation addresses design of linear time-invariant (LTI), multi-input multi-ouput (MIMO) fixed-structure H∞ controllers for the inner-loop velocity (v, ω) tracking system of the robot, motivated by a practical desire to design classically structured robust controllers. The fixed-structure H∞-optimal controllers are designed using Generalized Mixed Sensitivity(GMS) methodology to systematically shape properties at distinct loop breaking points. The H∞-control problem is solved using nonsmooth optimization techniques to compute locally optimal solutions. Matlab’s Robust Control toolbox (Hinfstruct and Systune) is used to solve the nonsmooth optimization. The dissertation also addresses the design of fixed-structure MIMO gain-scheduled H∞ controllers via GMS methodology. Trade-off studies are conducted to address the effect of vehicle design parameters on frequency and time domain properties of the inner-loop control system of mobile robot. The third part of dissertation focuses on the design of outer-loop position (x, y, θ) control system of mobile robot using real-time model predictive control (MPC) algorithms. Both linear time-varying (LTV) MPC and nonlinear MPC algorithms are discussed.The outer-loop performance of mobile robot is studied for two applications - 1) single robot trajectory tracking and multi-robot coordination in presence of obstacles, 2) maximum progress maneuvering on racetrack. The dissertation specifically addresses the impact of variation of c.g. position w.r.t. wheel-axle on directional maneuverability, peak control effort required to perform aggressive maneuvers, and overall position control performance. Detailed control relevant performance trade-offs associated with outer-loop position control are demonstrated through simulations in discrete time. Optimizations packages CPLEX(convex-QP in LTV-MPC) and ACADO(NLP in nonlinear-MPC) are used to solve the OCP in real time. All simulations are performed on Robot Operating System (ROS).
ContributorsMondal, Kaustav (Author) / Rodriguez, Armando A (Thesis advisor) / Berman, Spring M (Committee member) / Si, Jenni (Committee member) / Tsakalis, Konstantinos (Committee member) / Arizona State University (Publisher)
Created2021
Description
Soft robots currently rely on additional hardware such as pumps, high voltage supplies,light generation sources, and magnetic field generators for their operation. These components
resist miniaturization; thus, embedding them into small-scale soft robots is challenging.
This issue limits their applications, especially in hyper-redundant mobile robots. This
dissertation aims at addressing some of the challenges associated with creating miniature,
untethered soft robots that can function without any attachment to external power supplies
or receiving any control signals from outside sources. This goal is accomplished by introducing
a soft active material and a manufacturing method that together, facilitate the
miniaturization of soft robots and effectively supports their autonomous, mobile operation
without any connection to outside equipment or human intervention.
The soft active material presented here is a hydrogel based on a polymer called poly(Nisopropylacrylamide)
(PNIPAAm). This hydrogel responds to changes in the temperature
and responds by expanding or contracting. A major challenge regarding PNIPAAm-based
hydrogels is their slow response. This challenge is addressed by introducing a mixedsolvent
photo-polymerization technique that alters the pore structure of the hydrogel and
facilitates the water transport and thus the rate of volume change. Using this technique,
the re-swelling response time of hydrogels is reduced to 2:4min – over 25 times faster
than hydrogels demonstrated previously. The material properties of hydrogels including
their response rate and Young’s modulus are tuned simultaneously. The one-step photopolymerization
using UV light is performed in under 15 sec, which is a significant improvement
over thermo-polymerization, which takes anywhere between a few minutes to
several hours. Photopolymerization is key towards simplifying recipes, improving access
to these techniques, and making them tractable for iterative design processes.
To address the manufacturing challenges, soft voxel actuators (SVAs) are presented.
SVAs are actuated by electrical currents through Joule heating. SVAs weighing only 100 mg require small footprint microcontrollers for their operation which can be embedded
in the robotic system. The advantages of hydrogel-based SVAs are demonstrated through
different robotic platforms namely a hyper-redundant manipulator with 16 SVAs, an untethered
miniature robot for mobile underwater applications using 8 SVAs, and a gripper
using 32 SVAs.
ContributorsKhodambashi, Roozbeh (Author) / Aukes, Daniel (Thesis advisor) / Sugar, Thomas (Committee member) / Nam, Changho (Committee member) / Arizona State University (Publisher)
Created2021
Description
In nature, some animals have an exoskeleton that provides protection, strength, and stability to the organism, but in engineering, an exoskeleton refers to a device that augments or aids human ability. However, the method of controlling these devices has been a challenge historically. Depending on the objective, control systems for exoskeletons have ranged from devices as simple spring-loaded systems to using sensors such as electromyography (EMG). Despite EMGs being very common, force sensing resistors (FSRs) can be used instead. There are multiple types of exoskeletons that target different areas of the human body, and the targeted area depends on the need of the device. Usually, the devices are developed for either medical or military usage; for this project, the focus is on medical development of an automated elbow joint to assist in rehabilitation. This thesis is a continuation of my ASU Barrett honors thesis, Upper-Extremity Exoskeleton. While working on my honors thesis, I helped develop a design for an upper extremity exoskeleton based on the Wilmer orthosis design for Mayo Clinic. Building upon the design of an orthosis, for the master’s thesis, I developed an FSR control system that is designed using a Wheatstone bridge circuit that can provide a clean reliable signal as compared to the current EMG setup.
ContributorsCarlton, Bryan (Author) / Sugar, Thomas (Thesis advisor) / Aukes, Daniel (Committee member) / Hollander, Kevin (Committee member) / Arizona State University (Publisher)
Created2023
Description
This dissertation introduces and examines Soft Curved Reconfigurable Anisotropic Mechanisms (SCRAMs) as a solution to address actuation, manufacturing, and modeling challenges in the field of soft robotics, with the aim of facilitating the broader implementation of soft robots in various industries. SCRAM systems utilize the curved geometry of thin elastic structures to tackle these challenges in soft robots. SCRAM devices can modify their dynamic behavior by incorporating reconfigurable anisotropic stiffness, thereby enabling tailored locomotion patterns for specific tasks. This approach simplifies the actuation of robots, resulting in lighter, more flexible, cost-effective, and safer soft robotic systems. This dissertation demonstrates the potential of SCRAM devices through several case studies. These studies investigate virtual joints and shape change propagation in tubes, as well as anisotropic dynamic behavior in vibrational soft twisted beams, effectively demonstrating interesting locomotion patterns that are achievable using simple actuation mechanisms. The dissertation also addresses modeling and simulation challenges by introducing a reduced-order modeling approach. This approach enables fast and accurate simulations of soft robots and is compatible with existing rigid body simulators. Additionally, this dissertation investigates the prototyping processes of SCRAM devices and offers a comprehensive framework for the development of these devices. Overall, this dissertation demonstrates the potential of SCRAM devices to overcome actuation, modeling, and manufacturing challenges in soft robotics. The innovative concepts and approaches presented have implications for various industries that require cost-effective, adaptable, and safe robotic systems. SCRAM devices pave the way for the widespread application of soft robots in diverse domains.
ContributorsJiang, Yuhao (Author) / Aukes, Daniel (Thesis advisor) / Berman, Spring (Committee member) / Lee, Hyunglae (Committee member) / Marvi, Hamidreza (Committee member) / Srivastava, Siddharth (Committee member) / Arizona State University (Publisher)
Created2023
Description
The aim of this thesis is to study adaptive controllers in the context of a Pro-portional Integral Derivative (PID) controller. The PID controller is tuned via loop shaping techniques to ensure desired robustness and performance characteristics with respect to a target loop shape. There are two problems that this work addresses: Consider a system that is controlled via an adaptive PID controller. If in absence of or under lack of excitation, the system or controller parameters drift to an arbitrary system (that may or may not be stable). Then, once the system gets sufficient ex- citation, there are two questions to be addressed: First, how quickly is the system able to recover to the target system, and in the process of recovery, how large are the transient overshoots and what factors affect the recovery of the drifted system? Second, continuous online adaptation of the controller may not always be necessary (and economical). So, is there a means to monitor the performance of the current controller and determine via robustness conditions whether to continue with the same controller or reject it and adapt to a new controller? Hence, this work is concerned with robust performance monitoring and recovery of an adaptive PID control system that had drifted to another system in absence of sufficient excitation or excessive noise.
Contributorsiyer, kaushik (Author) / Tsakalis, Konstantinos (Thesis advisor) / Arenz, Christian (Committee member) / Redkar, Sangram (Committee member) / Arizona State University (Publisher)
Created2024
Description
Undulatory locomotion is a unique form of swimming that generates thrust through the propagation of a wave through a fish’s body. The proposed device utilizes a constrained compliant material with a single actuator to generate an undulatory motion. This paper draws inspiration from Anguilliformes and discusses the kinematics and dynamics of wave propagation of an underwater robot. A variety of parameters are explored through modeling and are optimized for thrust generation to better understand the device. This paper validates the theoretical spine behavior through experimentation and provides a path forward for future development in device optimization for various applications. Previous work developed devices that utilized either paired soft actuators or multiple redundant classical actuators that resulted in a complex prototype with intricate controls. The work of this paper contrasts with prior work in that it aims to achieve undulatory motion through passive actuation from a single actively driven point which simplifies the control. Through this work, the goal is to further explore low-cost soft robotics via bistable mechanisms, continuum material properties, and simplified modeling practices.
ContributorsKwan, Anson (Author) / Aukes, Daniel (Thesis advisor) / Zhang, Wenlong (Committee member) / Marvi, Hamid (Committee member) / Arizona State University (Publisher)
Created2023
Description
Unmanned aerial vehicles (UAVs) have revolutionized various fields, but their use in dynamic environments is still limited due to safety concerns arising from sensor malfunctions and localization errors. Inspired by birds, which exhibit unparalleled maneuverability and adaptability to dynamic environments by synergizing mechanical compliance with control, this research focused on developing a new generation of bio-inspired soft/compliant UAVs with mechanical intelligence that can withstand collisions and enable aerial interaction. The proposed approach is to harness collision energies and switch into the next favorable configuration, which helps retain stability and successfully fly even in the presence of external forces. It investigated various types of active/passive reconfigurable UAVs to demonstrate this idea. The first approach looked into designs of compliant reconfigurable quadrotors by employing springs which can reduce their dimension under external forces, thereby sustaining 2D planar collision forces and enabling flights through narrow gaps in a squeeze-and-fly manner. Next, fabric-based soft UAVs made of pneumatic beams were successfully explored to design lightweight and collision-resilient quadrotors to demonstrate 3D collision-resilience and impact-based perching. This research contributes to thorough modeling of the unique dynamics of these reconfigurable quadrotors and proposes various adaptive and learning-based controllers for robust low-level tracking. Finally, these controllers were integrated into a novel collision-inclusive motion planning framework based-on optimal control theory to perform physical interaction tasks, such as contact-based navigation, mapping, and inspection. In essence, this research redefines safety for UAVs and expands their capabilities for contact-rich tasks.
ContributorsPatnaik, Karishma (Author) / Zhang, Wennlong (Thesis advisor) / Tsakalis, Konstantinos (Committee member) / Aukes, Daniel (Committee member) / Arizona State University (Publisher)
Created2023