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A primary motivation of research in photovoltaic technology is to obtain higher efficiency photovoltaic devices at reduced cost of production so that solar electricity can be cost competitive. The majority of photovoltaic technologies are based on p-n junction, with efficiency potential being much lower than the thermodynamic limits of individual

A primary motivation of research in photovoltaic technology is to obtain higher efficiency photovoltaic devices at reduced cost of production so that solar electricity can be cost competitive. The majority of photovoltaic technologies are based on p-n junction, with efficiency potential being much lower than the thermodynamic limits of individual technologies and thereby providing substantial scope for further improvements in efficiency. The thesis explores photovoltaic devices using new physical processes that rely on thin layers and are capable of attaining the thermodynamic limit of photovoltaic technology. Silicon heterostructure is one of the candidate technologies in which thin films induce a minority carrier collecting junction in silicon and the devices can achieve efficiency close to the thermodynamic limits of silicon technology. The thesis proposes and experimentally establishes a new theory explaining the operation of silicon heterostructure solar cells. The theory will assist in identifying the optimum properties of thin film materials for silicon heterostructure and help in design and characterization of the devices, along with aiding in developing new devices based on this technology. The efficiency potential of silicon heterostructure is constrained by the thermodynamic limit (31%) of single junction solar cell and is considerably lower than the limit of photovoltaic conversion (~ 80 %). A further improvement in photovoltaic conversion efficiency is possible by implementing a multiple quasi-fermi level system (MQFL). A MQFL allows the absorption of sub band gap photons with current being extracted at a higher band-gap, thereby allowing to overcome the efficiency limit of single junction devices. A MQFL can be realized either by thin epitaxial layers of alternating higher and lower band gap material with nearly lattice matched (quantum well) or highly lattice mismatched (quantum dot) structure. The thesis identifies the material combination for quantum well structure and calculates the absorption coefficient of a MQFl based on quantum well. GaAsSb (barrier)/InAs(dot) was identified as a candidate material for MQFL using quantum dot. The thesis explains the growth mechanism of GaAsSb and the optimization of GaAsSb and GaAs heterointerface.
ContributorsGhosha, Kuṇāla (Author) / Bowden, Stuart (Thesis advisor) / Honsberg, Christiana (Thesis advisor) / Vasileska, Dragica (Committee member) / Goodnick, Stephen (Committee member) / Arizona State University (Publisher)
Created2011
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Description
An ongoing effort in the photovoltaic (PV) industry is to reduce the major manufacturing cost components of solar cells, the great majority of which are based on crystalline silicon (c-Si). This includes the substitution of screenprinted silver (Ag) cell contacts with alternative copper (Cu)-based contacts, usually applied with plating. Plated

An ongoing effort in the photovoltaic (PV) industry is to reduce the major manufacturing cost components of solar cells, the great majority of which are based on crystalline silicon (c-Si). This includes the substitution of screenprinted silver (Ag) cell contacts with alternative copper (Cu)-based contacts, usually applied with plating. Plated Cu contact schemes have been under study for many years with only minor traction in industrial production. One of the more commonly-cited barriers to the adoption of Cu-based contacts for photovoltaics is long-term reliability, as Cu is a significant contaminant in c-Si, forming precipitates that degrade performance via degradation of diode character and reduction of minority carrier lifetime. Cu contamination from contacts might cause degradation during field deployment if Cu is able to ingress into c-Si. Furthermore, Cu contamination is also known to cause a form of light-induced degradation (LID) which further degrades carrier lifetime when cells are exposed to light.

Prior literature on Cu-contact reliability tended to focus on accelerated testing at the cell and wafer level that may not be entirely replicative of real-world environmental stresses in PV modules. This thesis is aimed at advancing the understanding of Cu-contact reliability from the perspective of quasi-commercial modules under more realistic stresses. In this thesis, c-Si solar cells with Cu-plated contacts are fabricated, made into PV modules, and subjected to environmental stress in an attempt to induce hypothesized failure modes and understand any new vulnerabilities that Cu contacts might introduce. In particular, damp heat stress is applied to conventional, p-type c-Si modules and high efficiency, n-type c-Si heterojunction modules. I present evidence of Cu-induced diode degradation that also depends on PV module materials, as well as degradation unrelated to Cu, and in either case suggest engineering solutions to the observed degradation. In a forensic search for degradation mechanisms, I present novel evidence of Cu outdiffusion from contact layers and encapsulant-driven contact corrosion as potential key factors. Finally, outdoor exposures to light uncover peculiarities in Cu-plated samples, but do not point to especially serious vulnerabilities.
ContributorsKaras, Joseph (Author) / Bowden, Stuart (Thesis advisor) / Alford, Terry (Thesis advisor) / Tamizhmani, Govindasamy (Committee member) / Michaelson, Lynne (Committee member) / Arizona State University (Publisher)
Created2020
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Description
This study focuses on the implications of a high reverse bias breakdown in silicon heterojunction cells (SHJ). In relevant literature, there is a lack of explicit investigation which compares high breakdown voltage cells (commonly SHJ) to low breakdown voltage cells (commonly silicon homojunctions) in an installation setting. In addition, their

This study focuses on the implications of a high reverse bias breakdown in silicon heterojunction cells (SHJ). In relevant literature, there is a lack of explicit investigation which compares high breakdown voltage cells (commonly SHJ) to low breakdown voltage cells (commonly silicon homojunctions) in an installation setting. In addition, their relationship with shading and how they react with bypass diodes are also not very prevalent. Therefore, my project dives into how shading impacts a string of high breakdown voltage cells and a string of low breakdown voltage cells, as well as how those cells interact with a bypass diode. In order to conduct this investigation, I used the simulation software LTSpice XVII to create an accurate simulation model of a SHJ cell with a 21 V reverse breakdown voltage. With this cell model, I strung 10 cells together, and varied the shading on a single cell while measuring the string’s output current, voltage, and power. Next, I attached a bypass diode to the shaded cell, and continued to increase the number of cells attached to the bypass diode while continuing to examine the string’s output. Once I gathered this data, I modified the original cell model to have a lower reverse breakdown voltage of 5 V. From here, I strung 10 cells together again, and repeated the same measurements from the 21 V string. Upon completing these measurements, I found that the SHJ cells were in fact harder to force into reverse bias than the cells with the lower reverse breakdown voltage, suggesting that solar installation owners should consider transitioning to SHJ-based modules. When bypass diodes are being considered, my results demonstrated that heavy shading (about 65% and higher) was required for the bypass diodes to have an observable impact on the string’s power output. Therefore, owners should consider how severe the shading their installation may receive before investing in bypass diodes. If owners do find the need for the bypass diodes, my findings also show that the diodes should be used sparingly and in a compromise with output power and cost.
ContributorsAvalos, Christian (Author) / Honsberg, Christiana (Thesis advisor) / Bowden, Stuart (Committee member) / Goodnick, Stephen (Committee member) / Arizona State University (Publisher)
Created2023