This project explores the optimization of HVAC and renewable energy systems of new, modular and portable off grid systems like the Recycling Microfactory, a joint project between Arizona State University and the Department of Defense (DOD). There has been a growing push for innovative solutions to address the underlying deficiencies in United States supply chains and energy infrastructure. This paper seeks to elaborate on the proposed solutions of portable and modular infrastructure to support neglected sectors of the economy: energy grid modernization and waste management specifically. This will be done by analyzing the Microfactory’s operations and optimizing the site’s energy efficiency. Background knowledge and context behind the current state of supply chains and of both energy and waste management sectors are briefly explained in the introduction followed by a high-level overview of the concept of modular infrastructure such as the Recycling Microfactory. The body of the thesis is organized into two sections. The first section focuses on the methods for planning the structure, layout, and workflow of the Recycling Microfactory for when it is out for transport and organized for operation. A series of 3D parametric models were used for the high-fidelity layouts of the Microfactory and was developed in conjunction with user experience gained from evaluating the custom-built processing equipment. The second section further expands the initial energy simulation models of the Microfactory generated from the first simulations of the project. Utilizing the building energy modeling (BEM) software EnergyPlus/OpenStudio, more advanced models accounting for HVAC sizing requirements, climate building standards (i.e., building insulation), and human comfort standards for workspaces are generated. A more realistic simulation of the energy requirements of the Microfactory to maintain temperature and humidity standards is presented through a comprehensive review of the OpenStudio building model design flow.
The first step in this analysis was collecting relevant data which includes: location, electricity rates, energy consumption, and existing assets. The data was entered into a program called HOMER. HOMER is a program which analyzes an electrical system and determines the best configuration and usage of assets to get the lowest levelized cost of energy (LCOE). In HOMER, five different analyses were performed. They reviewed the hospital’s energy usage over 25 years: the current situation, one of the current situation with added solar panels, and another where the solar panels have single axis tracking. The other two analyses created incentives to have more solar panels, one situation with net metering, and one with a sellback rate of 0.03 $/kWh. The result of the analysis concluded that the ideal situation would have solar panels with a capacity of 300 kW, and the LCOE in this situation will be 0.153 $/kWh. The analysis shows that investing in solar panels will save the hospital approximately $65,500 per year, but the initial investment of $910,000 only allows for a total savings of $61,253 over the life of the project. The analysis also shows that if the electricity company, Sonabel, eventually buys back electricity then net metering would be more profitable than reselling electricity for the hospital.
Solar panels will help the hospital save money over time, but they will not stop power outages from happening at the hospital. For the outages to stop affecting the hospital’s operations they will have to invest in an uninterrupted power supply (UPS). The UPS will power the hospital for the time between when the power goes out and when their generators are turning on which makes it an essential investment. This will stop outages from affecting the hospital, and if the power goes out during the day then the solar panels can help supplement the energy production which will take some of the strain from their generators.
The results of this study will be sent to officials at the hospital and they can decide if the large initial investment justifies the savings. If the solar panels and UPS can save one life, then maybe the large initial investment is worth it.