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Description
Dimensional Metrology is the branch of science that determines length, angular, and geometric relationships within manufactured parts and compares them with required tolerances. The measurements can be made using either manual methods or sampled coordinate metrology (Coordinate measuring machines). Manual measurement methods have been in practice for a long time

Dimensional Metrology is the branch of science that determines length, angular, and geometric relationships within manufactured parts and compares them with required tolerances. The measurements can be made using either manual methods or sampled coordinate metrology (Coordinate measuring machines). Manual measurement methods have been in practice for a long time and are well accepted in the industry, but are slow for the present day manufacturing. On the other hand CMMs are relatively fast, but these methods are not well established yet. The major problem that needs to be addressed is the type of feature fitting algorithm used for evaluating tolerances. In a CMM the use of different feature fitting algorithms on a feature gives different values, and there is no standard that describes the type of feature fitting algorithm to be used for a specific tolerance. Our research is focused on identifying the feature fitting algorithm that is best used for each type of tolerance. Each algorithm is identified as the one to best represent the interpretation of geometric control as defined by the ASME Y14.5 standard and on the manual methods used for the measurement of a specific tolerance type. Using these algorithms normative procedures for CMMs are proposed for verifying tolerances. The proposed normative procedures are implemented as software. Then the procedures are verified by comparing the results from software with that of manual measurements.

To aid this research a library of feature fitting algorithms is developed in parallel. The library consists of least squares, Chebyshev and one sided fits applied on the features of line, plane, circle and cylinder. The proposed normative procedures are useful for evaluating tolerances in CMMs. The results evaluated will be in accordance to the standard. The ambiguity in choosing the algorithms is prevented. The software developed can be used in quality control for inspection purposes.
ContributorsVemulapalli, Prabath (Author) / Shah, Jami J. (Thesis advisor) / Davidson, Joseph K. (Committee member) / Takahashi, Timothy (Committee member) / Arizona State University (Publisher)
Created2014
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Description
As the push to develop ever more efficient aircraft increases, the use of lightweight composite materials to meet this push has increased. Traditional aircraft structural component sizing has revolved around the tensile yield strength of materials. Since composite materials excel in tensile strength, these traditional sizing tools provide overly optimistic

As the push to develop ever more efficient aircraft increases, the use of lightweight composite materials to meet this push has increased. Traditional aircraft structural component sizing has revolved around the tensile yield strength of materials. Since composite materials excel in tensile strength, these traditional sizing tools provide overly optimistic weight reduction predictions. Furthermore, composite materials, in general, are weak under compression and shear. Thus, proper structural sizing yields heavier-than-expected designs. Nevertheless, a wing using thin, lightweight composites in the primary load-bearing components significantly impacts its static aeroelastic properties. These thin structures have a decreased flexural rigidity, making them more susceptible to bending. The bending of swept wings decreases the design wing twist and dihedral angle, potentially impacting the aerodynamic performance and the lateral stability and control, respectively. This work aims to determine what, if any, are the effects of excessive static aeroelastic properties on the aerodynamic performance of an aircraft. Does the perceived gain in the theoretical reduction in structural weight outweigh the potential reduction in aerodynamic performance?
ContributorsWebb, Benjamin David (Author) / Takahashi, Timothy (Thesis advisor) / Herrmann, Marcus (Committee member) / Perez, Ruben (Committee member) / Arizona State University (Publisher)
Created2022
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Description
This paper describes the development of a software tool used to automate the preliminary design of aircraft wing structure. By taking wing planform and aircraft weight as inputs, the tool is able to predict loads that will be experienced by the wing. An iterative process is then used to select

This paper describes the development of a software tool used to automate the preliminary design of aircraft wing structure. By taking wing planform and aircraft weight as inputs, the tool is able to predict loads that will be experienced by the wing. An iterative process is then used to select optimal material thicknesses for each section of the design to minimize total structural weight. The load analysis checks for tensile failure as well as Euler buckling when considering if a given wing structure is valid. After running a variety of test cases with the tool it was found that wing structure of small-scale aircraft is predominantly buckling driven. This is problematic because commonly used weight estimation equations are based on large scale aircraft with strength driven wing designs. Thus, if these equations are applied to smaller aircraft, resulting weight estimates are often much lower than reality. The use of a physics-based approach to preliminary sizing could greatly improve the accuracy of weight predictions and accelerate the design process.
ContributorsKolesov, Nikolay (Author) / Takahashi, Timothy (Thesis director) / Patel, Jay (Committee member) / Kosaraju, Srinivas (Committee member) / Mechanical and Aerospace Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2019-12