Matching Items (22)
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- All Subjects: Industrial Engineering
- Creators: Pedrielli, Giulia
Description
Nonregular screening designs can be an economical alternative to traditional resolution IV 2^(k-p) fractional factorials. Recently 16-run nonregular designs, referred to as no-confounding designs, were introduced in the literature. These designs have the property that no pair of main effect (ME) and two-factor interaction (2FI) estimates are completely confounded. In this dissertation, orthogonal arrays were evaluated with many popular design-ranking criteria in order to identify optimal 20-run and 24-run no-confounding designs. Monte Carlo simulation was used to empirically assess the model fitting effectiveness of the recommended no-confounding designs. The results of the simulation demonstrated that these new designs, particularly the 24-run designs, are successful at detecting active effects over 95% of the time given sufficient model effect sparsity. The final chapter presents a screening design selection methodology, based on decision trees, to aid in the selection of a screening design from a list of published options. The methodology determines which of a candidate set of screening designs has the lowest expected experimental cost.
ContributorsStone, Brian (Author) / Montgomery, Douglas C. (Thesis advisor) / Silvestrini, Rachel T. (Committee member) / Fowler, John W (Committee member) / Borror, Connie M. (Committee member) / Arizona State University (Publisher)
Created2013
Description
This dissertation explores different methodologies for combining two popular design paradigms in the field of computer experiments. Space-filling designs are commonly used in order to ensure that there is good coverage of the design space, but they may not result in good properties when it comes to model fitting. Optimal designs traditionally perform very well in terms of model fitting, particularly when a polynomial is intended, but can result in problematic replication in the case of insignificant factors. By bringing these two design types together, positive properties of each can be retained while mitigating potential weaknesses. Hybrid space-filling designs, generated as Latin hypercubes augmented with I-optimal points, are compared to designs of each contributing component. A second design type called a bridge design is also evaluated, which further integrates the disparate design types. Bridge designs are the result of a Latin hypercube undergoing coordinate exchange to reach constrained D-optimality, ensuring that there is zero replication of factors in any one-dimensional projection. Lastly, bridge designs were augmented with I-optimal points with two goals in mind. Augmentation with candidate points generated assuming the same underlying analysis model serves to reduce the prediction variance without greatly compromising the space-filling property of the design, while augmentation with candidate points generated assuming a different underlying analysis model can greatly reduce the impact of model misspecification during the design phase. Each of these composite designs are compared to pure space-filling and optimal designs. They typically out-perform pure space-filling designs in terms of prediction variance and alphabetic efficiency, while maintaining comparability with pure optimal designs at small sample size. This justifies them as excellent candidates for initial experimentation.
ContributorsKennedy, Kathryn (Author) / Montgomery, Douglas C. (Thesis advisor) / Johnson, Rachel T. (Thesis advisor) / Fowler, John W (Committee member) / Borror, Connie M. (Committee member) / Arizona State University (Publisher)
Created2013
Description
In a healthcare setting, the Sterile Processing Department (SPD) provides ancillary services to the Operating Room (OR), Emergency Room, Labor & Delivery, and off-site clinics. SPD's function is to reprocess reusable surgical instruments and return them to their home departments. The management of surgical instruments and medical devices can impact patient safety and hospital revenue. Any time instrumentation or devices are not available or are not fit for use, patient safety and revenue can be negatively impacted. One step of the instrument reprocessing cycle is sterilization. Steam sterilization is the sterilization method used for the majority of surgical instruments and is preferred to immediate use steam sterilization (IUSS) because terminally sterilized items can be stored until needed. IUSS Items must be used promptly and cannot be stored for later use. IUSS is intended for emergency situations and not as regular course of action. Unfortunately, IUSS is used to compensate for inadequate inventory levels, scheduling conflicts, and miscommunications. If IUSS is viewed as an adverse event, then monitoring IUSS incidences can help healthcare organizations meet patient safety goals and financial goals along with aiding in process improvement efforts. This work recommends statistical process control methods to IUSS incidents and illustrates the use of control charts for IUSS occurrences through a case study and analysis of the control charts for data from a health care provider. Furthermore, this work considers the application of data mining methods to IUSS occurrences and presents a representative example of data mining to the IUSS occurrences. This extends the application of statistical process control and data mining in healthcare applications.
ContributorsWeart, Gail (Author) / Runger, George C. (Thesis advisor) / Li, Jing (Committee member) / Shunk, Dan (Committee member) / Arizona State University (Publisher)
Created2014
Description
A good production schedule in a semiconductor back-end facility is critical for the on time delivery of customer orders. Compared to the front-end process that is dominated by re-entrant product flows, the back-end process is linear and therefore more suitable for scheduling. However, the production scheduling of the back-end process is still very difficult due to the wide product mix, large number of parallel machines, product family related setups, machine-product qualification, and weekly demand consisting of thousands of lots. In this research, a novel mixed-integer-linear-programming (MILP) model is proposed for the batch production scheduling of a semiconductor back-end facility. In the MILP formulation, the manufacturing process is modeled as a flexible flow line with bottleneck stages, unrelated parallel machines, product family related sequence-independent setups, and product-machine qualification considerations. However, this MILP formulation is difficult to solve for real size problem instances. In a semiconductor back-end facility, production scheduling usually needs to be done every day while considering updated demand forecast for a medium term planning horizon. Due to the limitation on the solvable size of the MILP model, a deterministic scheduling system (DSS), consisting of an optimizer and a scheduler, is proposed to provide sub-optimal solutions in a short time for real size problem instances. The optimizer generates a tentative production plan. Then the scheduler sequences each lot on each individual machine according to the tentative production plan and scheduling rules. Customized factory rules and additional resource constraints are included in the DSS, such as preventive maintenance schedule, setup crew availability, and carrier limitations. Small problem instances are randomly generated to compare the performances of the MILP model and the deterministic scheduling system. Then experimental design is applied to understand the behavior of the DSS and identify the best configuration of the DSS under different demand scenarios. Product-machine qualification decisions have long-term and significant impact on production scheduling. A robust product-machine qualification matrix is critical for meeting demand when demand quantity or mix varies. In the second part of this research, a stochastic mixed integer programming model is proposed to balance the tradeoff between current machine qualification costs and future backorder costs with uncertain demand. The L-shaped method and acceleration techniques are proposed to solve the stochastic model. Computational results are provided to compare the performance of different solution methods.
ContributorsFu, Mengying (Author) / Askin, Ronald G. (Thesis advisor) / Zhang, Muhong (Thesis advisor) / Fowler, John W (Committee member) / Pan, Rong (Committee member) / Sen, Arunabha (Committee member) / Arizona State University (Publisher)
Created2011
Description
The ever-changing economic landscape has forced many companies to re-examine their supply chains. Global resourcing and outsourcing of processes has been a strategy many organizations have adopted to reduce cost and to increase their global footprint. This has, however, resulted in increased process complexity and reduced customer satisfaction. In order to meet and exceed customer expectations, many companies are forced to improve quality and on-time delivery, and have looked towards Lean Six Sigma as an approach to enable process improvement. The Lean Six Sigma literature is rich in deployment strategies; however, there is a general lack of a mathematical approach to deploy Lean Six Sigma in a global enterprise. This includes both project identification and prioritization. The research presented here is two-fold. Firstly, a process characterization framework is presented to evaluate processes based on eight characteristics. An unsupervised learning technique, using clustering algorithms, is then utilized to group processes that are Lean Six Sigma conducive. The approach helps Lean Six Sigma deployment champions to identify key areas within the business to focus a Lean Six Sigma deployment. A case study is presented and 33% of the processes were found to be Lean Six Sigma conducive. Secondly, having identified parts of the business that are lean Six Sigma conducive, the next steps are to formulate and prioritize a portfolio of projects. Very often the deployment champion is faced with the decision of selecting a portfolio of Lean Six Sigma projects that meet multiple objectives which could include: maximizing productivity, customer satisfaction or return on investment, while meeting certain budgetary constraints. A multi-period 0-1 knapsack problem is presented that maximizes the expected net savings of the Lean Six Sigma portfolio over the life cycle of the deployment. Finally, a case study is presented that demonstrates the application of the model in a large multinational company. Traditionally, Lean Six Sigma found its roots in manufacturing. The research presented in this dissertation also emphasizes the applicability of the methodology to the non-manufacturing space. Additionally, a comparison is conducted between manufacturing and non-manufacturing processes to highlight the challenges in deploying the methodology in both spaces.
ContributorsDuarte, Brett Marc (Author) / Fowler, John W (Thesis advisor) / Montgomery, Douglas C. (Thesis advisor) / Shunk, Dan (Committee member) / Borror, Connie (Committee member) / Konopka, John (Committee member) / Arizona State University (Publisher)
Created2011
Description
This research is motivated by a deterministic scheduling problem that is fairly common in manufacturing environments, where there are certain processes that call for a machine working on multiple jobs at the same time. An example of such an environment is wafer fabrication in the semiconductor industry where some stages can be modeled as batch processes. There has been significant work done in the past in the field of a single stage of parallel machines which process jobs in batches. The primary motivation behind this research is to extend the research done in this area to a two-stage flow-shop where jobs arrive with unequal ready times and belong to incompatible job families with the goal of minimizing total weighted tardiness. As a first step to propose solutions, a mixed integer mathematical model is developed which tackles the problem at hand. The problem is NP-hard and thus the developed mathematical program can only solve problem instances of smaller sizes in a reasonable amount of time. The next step is to build heuristics which can provide feasible solutions in polynomial time for larger problem instances. The basic nature of the heuristics proposed is time window decomposition, where jobs within a moving time frame are considered for batching each time a machine becomes available on either stage. The Apparent Tardiness Cost (ATC) rule is used to build batches, and is modified to calculate ATC indices on a batch as well as a job level. An improvisation to the above heuristic is proposed, where the heuristic is run iteratively, each time assigning start times of jobs on the second stage as due dates for the jobs on the first stage. The underlying logic behind the iterative approach is to improve the way due dates are estimated for the first stage based on assigned due dates for jobs in the second stage. An important study carried out as part of this research is to analyze the bottleneck stage in terms of its location and how it affects the performance measure. Extensive experimentation is carried out to test how the quality of the solution varies when input parameters are varied between high and low values.
ContributorsTewari, Anubha Alokkumar (Author) / Fowler, John W (Thesis advisor) / Monch, Lars (Thesis advisor) / Gel, Esma S (Committee member) / Arizona State University (Publisher)
Created2012
Description
Mathematical modeling and decision-making within the healthcare industry have given means to quantitatively evaluate the impact of decisions into diagnosis, screening, and treatment of diseases. In this work, we look into a specific, yet very important disease, the Alzheimer. In the United States, Alzheimer’s Disease (AD) is the 6th leading cause of death. Diagnosis of AD cannot be confidently confirmed until after death. This has prompted the importance of early diagnosis of AD, based upon symptoms of cognitive decline. A symptom of early cognitive decline and indicator of AD is Mild Cognitive Impairment (MCI). In addition to this qualitative test, Biomarker tests have been proposed in the medical field including p-Tau, FDG-PET, and hippocampal. These tests can be administered to patients as early detectors of AD thus improving patients’ life quality and potentially reducing the costs of the health structure. Preliminary work has been conducted in the development of a Sequential Tree Based Classifier (STC), which helps medical providers predict if a patient will contract AD or not, by sequentially testing these biomarker tests. The STC model, however, has its limitations and the need for a more complex, robust model is needed. In fact, STC assumes a general linear model as the status of the patient based upon the tests results. We take a simulation perspective and try to define a more complex model that represents the patient evolution in time.
Specifically, this thesis focuses on the formulation of a Markov Chain model that is complex and robust. This Markov Chain model emulates the evolution of MCI patients based upon doctor visits and the sequential administration of biomarker tests. Data provided to create this Markov Chain model were collected by the Alzheimer’s Disease Neuroimaging Initiative (ADNI) database. The data lacked detailed information of the sequential administration of the biomarker tests and therefore, different analytical approaches were tried and conducted in order to calibrate the model. The resulting Markov Chain model provided the capability to conduct experiments regarding different parameters of the Markov Chain and yielded different results of patients that contracted AD and those that did not, leading to important insights into effect of thresholds and sequence on patient prediction capability as well as health costs reduction.
The data in this thesis was provided from the Alzheimer’s Disease Neuroimaging Initiative (ADNI) database (adni.loni.usc.edu). ADNI investigators did not contribute to any analysis or writing of this thesis. A list of the ADNI investigators can be found at: http://adni.loni.usc.edu/about/governance/principal-investigators/ .
Specifically, this thesis focuses on the formulation of a Markov Chain model that is complex and robust. This Markov Chain model emulates the evolution of MCI patients based upon doctor visits and the sequential administration of biomarker tests. Data provided to create this Markov Chain model were collected by the Alzheimer’s Disease Neuroimaging Initiative (ADNI) database. The data lacked detailed information of the sequential administration of the biomarker tests and therefore, different analytical approaches were tried and conducted in order to calibrate the model. The resulting Markov Chain model provided the capability to conduct experiments regarding different parameters of the Markov Chain and yielded different results of patients that contracted AD and those that did not, leading to important insights into effect of thresholds and sequence on patient prediction capability as well as health costs reduction.
The data in this thesis was provided from the Alzheimer’s Disease Neuroimaging Initiative (ADNI) database (adni.loni.usc.edu). ADNI investigators did not contribute to any analysis or writing of this thesis. A list of the ADNI investigators can be found at: http://adni.loni.usc.edu/about/governance/principal-investigators/ .
ContributorsCamarena, Raquel (Author) / Pedrielli, Giulia (Thesis advisor) / Li, Jing (Thesis advisor) / Wu, Teresa (Committee member) / Arizona State University (Publisher)
Created2018
Description
With trends of globalization on rise, predominant of the trades happen by sea, and experts have predicted an increase in trade volumes over the next few years. With increasing trade volumes, container ships’ upsizing is being carried out to meet the demand. But the problem with container ships’ upsizing is that the sea port terminals must be equipped adequately to improve the turnaround time otherwise the container ships’ upsizing would not yield the anticipated benefits. This thesis focus on a special type of a double automated crane set-up, with a finite interoperational buffer capacity. The buffer is placed in between the cranes, and the idea behind this research is to analyze the performance of the crane operations when this technology is adopted. This thesis proposes the approximation of this complex system, thereby addressing the computational time issue and allowing to efficiently analyze the performance of the system. The approach to model this system has been carried out in two phases. The first phase consists of the development of discrete event simulation model to make the system evolve over time. The challenges of this model are its high processing time which consists of performing large number of experimental runs, thus laying the foundation for the development of the analytical model of the system, and with respect to analytical modeling, a continuous time markov process approach has been adopted. Further, to improve the efficiency of the analytical model, a state aggregation approach is proposed. Thus, this thesis would give an insight on the outcomes of the two approaches and the behavior of the error space, and the performance of the models for the varying buffer capacities would reflect the scope of improvement in these kinds of operational set up.
ContributorsRengarajan, Sundaravaradhan (Author) / Pedrielli, Giulia (Thesis advisor) / Ju, Feng (Committee member) / Wu, Teresa (Committee member) / Arizona State University (Publisher)
Created2018
Description
Efforts to enhance the quality of life and promote better health have led to improved water quality standards. Adequate daily fluid intake, primarily from tap water, is crucial for human health. By improving drinking water quality, negative health effects associated with consuming inadequate water can be mitigated. Although the United States Environmental Protection Agency (EPA) sets and enforces federal water quality limits at water treatment plants, water quality reaching end users degrades during the water delivery process, emphasizing the need for proactive control systems in buildings to ensure safe drinking water.Future commercial and institutional buildings are anticipated to feature real-time water quality sensors, automated flushing and filtration systems, temperature control devices, and chemical boosters. Integrating these technologies with a reliable water quality control system that optimizes the use of chemical additives, filtration, flushing, and temperature adjustments ensures users consistently have access to water of adequate quality. Additionally, existing buildings can be retrofitted with these technologies at a reasonable cost, guaranteeing user safety.
In the absence of smart buildings with the required technology, Chapter 2 describes developing an EPANET-MSX (a multi-species extension of EPA’s water simulation tool) model for a typical 5-story building. Chapter 3 involves creating accurate nonlinear approximation models of EPANET-MSX’s complex fluid dynamics and chemical reactions and developing an open-loop water quality control system that can regulate the water quality based on the approximated state of water quality. To address potential sudden changes in water quality, improve predictions, and reduce the gap between approximated and true state of water quality, a feedback control loop is developed in Chapter 4.
Lastly, this dissertation includes the development of a reinforcement learning (RL) based water quality control system for cases where the approximation models prove inadequate and cause instability during implementation with a real building water network. The RL-based control system can be implemented in various buildings without the need to develop new hydraulic models and can handle the stochastic nature of water demand, ensuring the proactive control system’s effectiveness in maintaining water quality within safe limits for consumption.
ContributorsGhasemzadeh, Kiarash (Author) / Mirchandani, Pitu (Thesis advisor) / Boyer, Treavor (Committee member) / Ju, Feng (Committee member) / Pedrielli, Giulia (Committee member) / Arizona State University (Publisher)
Created2023
Description
Photolithography is among the key phases in chip manufacturing. It is also among the most expensive with manufacturing equipment valued at the hundreds of millions of dollars. It is paramount that the process is run efficiently, guaranteeing high resource utilization and low product cycle times. A key element in the operation of a photolithography system is the effective management of the reticles that are responsible for the imprinting of the circuit path on the wafers. Managing reticles means determining which are appropriate to mount on the very expensive scanners as a function of the product types being released to the system. Given the importance of the problem, several heuristic policies have been developed in the industry practice in an attempt to guarantee that the expensive tools are never idle. However, such policies have difficulties reacting to unforeseen events (e.g., unplanned failures, unavailability of reticles). On the other hand, the technological advance of the semiconductor industry in sensing at system and process level should be harnessed to improve on these “expert policies”. In this thesis, a system for the real time reticle management is developed that not only is able to retrieve information from the real system, but also can embed commonly used policies to improve upon them. A new digital twin for the photolithography process is developed that efficiently and accurately predicts the system performance thus enabling predictions for the future behaviors as a function of possible decisions. The results demonstrate the validity of the developed model, and the feasibility of the overall approach demonstrating a statistically significant improvement of performance as compared to the current policy.
ContributorsSivasubramanian, Chandrasekhar (Author) / Pedrielli, Giulia (Thesis advisor) / Jevtic, Petar (Committee member) / Pan, Rong (Committee member) / Arizona State University (Publisher)
Created2023