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- Genre: Doctoral Dissertation
Description
For decades, microelectronics manufacturing has been concerned with failures related to electromigration phenomena in conductors experiencing high current densities. The influence of interconnect microstructure on device failures related to electromigration in BGA and flip chip solder interconnects has become a significant interest with reduced individual solder interconnect volumes. A survey indicates that x-ray computed micro-tomography (µXCT) is an emerging, novel means for characterizing the microstructures' role in governing electromigration failures. This work details the design and construction of a lab-scale µXCT system to characterize electromigration in the Sn-0.7Cu lead-free solder system by leveraging in situ imaging.
In order to enhance the attenuation contrast observed in multi-phase material systems, a modeling approach has been developed to predict settings for the controllable imaging parameters which yield relatively high detection rates over the range of x-ray energies for which maximum attenuation contrast is expected in the polychromatic x-ray imaging system. In order to develop this predictive tool, a model has been constructed for the Bremsstrahlung spectrum of an x-ray tube, and calculations for the detector's efficiency over the relevant range of x-ray energies have been made, and the product of emitted and detected spectra has been used to calculate the effective x-ray imaging spectrum. An approach has also been established for filtering `zinger' noise in x-ray radiographs, which has proven problematic at high x-ray energies used for solder imaging. The performance of this filter has been compared with a known existing method and the results indicate a significant increase in the accuracy of zinger filtered radiographs.
The obtained results indicate the conception of a powerful means for the study of failure causing processes in solder systems used as interconnects in microelectronic packaging devices. These results include the volumetric quantification of parameters which are indicative of both electromigration tolerance of solders and the dominant mechanisms for atomic migration in response to current stressing. This work is aimed to further the community's understanding of failure-causing electromigration processes in industrially relevant material systems for microelectronic interconnect applications and to advance the capability of available characterization techniques for their interrogation.
In order to enhance the attenuation contrast observed in multi-phase material systems, a modeling approach has been developed to predict settings for the controllable imaging parameters which yield relatively high detection rates over the range of x-ray energies for which maximum attenuation contrast is expected in the polychromatic x-ray imaging system. In order to develop this predictive tool, a model has been constructed for the Bremsstrahlung spectrum of an x-ray tube, and calculations for the detector's efficiency over the relevant range of x-ray energies have been made, and the product of emitted and detected spectra has been used to calculate the effective x-ray imaging spectrum. An approach has also been established for filtering `zinger' noise in x-ray radiographs, which has proven problematic at high x-ray energies used for solder imaging. The performance of this filter has been compared with a known existing method and the results indicate a significant increase in the accuracy of zinger filtered radiographs.
The obtained results indicate the conception of a powerful means for the study of failure causing processes in solder systems used as interconnects in microelectronic packaging devices. These results include the volumetric quantification of parameters which are indicative of both electromigration tolerance of solders and the dominant mechanisms for atomic migration in response to current stressing. This work is aimed to further the community's understanding of failure-causing electromigration processes in industrially relevant material systems for microelectronic interconnect applications and to advance the capability of available characterization techniques for their interrogation.
ContributorsMertens, James Charles Edwin (Author) / Chawla, Nikhilesh (Thesis advisor) / Alford, Terry (Committee member) / Jiao, Yang (Committee member) / Neithalath, Narayanan (Committee member) / Arizona State University (Publisher)
Created2015
Description
Computed tomography (CT) is one of the essential imaging modalities for medical diagnosis. Since its introduction in 1972, CT technology has been improved dramatically, especially in terms of its acquisition speed. However, the main principle of CT which consists in acquiring only density information has not changed at all until recently. Different materials may have the same CT number, which may lead to uncertainty or misdiagnosis. Dual-energy CT (DECT) was reintroduced recently to solve this problem by using the additional spectral information of X-ray attenuation and aims for accurate density measurement and material differentiation. However, the spectral information lies in the difference between two low and high energy images or measurements, so that it is difficult to acquire the accurate spectral information due to amplification of high pixel noise in the resulting difference image. In this work, a new model and an image enhancement technique for DECT are proposed, based on the fact that the attenuation of a high density material decreases more rapidly as X-ray energy increases. This fact has been previously ignored in most of DECT image enhancement techniques. The proposed technique consists of offset correction, spectral error correction, and adaptive noise suppression. It reduced noise, improved contrast effectively and showed better material differentiation in real patient images as well as phantom studies.
ContributorsPark, Kyung Kook (Author) / Metin, Akay (Thesis advisor) / Pavlicek, William (Committee member) / Akay, Yasemin (Committee member) / Towe, Bruce (Committee member) / Muthuswamy, Jitendran (Committee member) / Arizona State University (Publisher)
Created2011
Corrosion and corrosion-fatigue behavior of 7075 aluminum alloys studied by in situ X-ray tomography
Description
7XXX Aluminum alloys have high strength to weight ratio and low cost. They are used in many critical structural applications including automotive and aerospace components. These applications frequently subject the alloys to static and cyclic loading in service. Additionally, the alloys are often subjected to aggressive corrosive environments such as saltwater spray. These chemical and mechanical exposures have been known to cause premature failure in critical applications. Hence, the microstructural behavior of the alloys under combined chemical attack and mechanical loading must be characterized further. Most studies to date have analyzed the microstructure of the 7XXX alloys using two dimensional (2D) techniques. While 2D studies yield valuable insights about the properties of the alloys, they do not provide sufficiently accurate results because the microstructure is three dimensional and hence its response to external stimuli is also three dimensional (3D). Relevant features of the alloys include the grains, subgrains, intermetallic inclusion particles, and intermetallic precipitate particles. The effects of microstructural features on corrosion pitting and corrosion fatigue of aluminum alloys has primarily been studied using 2D techniques such as scanning electron microscopy (SEM) surface analysis along with post-mortem SEM fracture surface analysis to estimate the corrosion pit size and fatigue crack initiation site. These studies often limited the corrosion-fatigue testing to samples in air or specialized solutions, because samples tested in NaCl solution typically have fracture surfaces covered in corrosion product. Recent technological advancements allow observation of the microstructure, corrosion and crack behavior of aluminum alloys in solution in three dimensions over time (4D). In situ synchrotron X-Ray microtomography was used to analyze the corrosion and cracking behavior of the alloy in four dimensions to elucidate crack initiation at corrosion pits for samples of multiple aging conditions and impurity concentrations. Additionally, chemical reactions between the 3.5 wt% NaCl solution and the crack surfaces were quantified by observing the evolution of hydrogen bubbles from the crack. The effects of the impurity particles and age-hardening particles on the corrosion and fatigue properties were examined in 4D.
ContributorsStannard, Tyler (Author) / Chawla, Nikhilesh (Thesis advisor) / Solanki, Kiran N (Committee member) / Goswami, Ramasis (Committee member) / Liu, Yongming (Committee member) / Arizona State University (Publisher)
Created2017
Description
This work is concerned with how best to reconstruct images from limited angle tomographic measurements. An introduction to tomography and to limited angle tomography will be provided and a brief overview of the many fields to which this work may contribute is given.
The traditional tomographic image reconstruction approach involves Fourier domain representations. The classic Filtered Back Projection algorithm will be discussed and used for comparison throughout the work. Bayesian statistics and information entropy considerations will be described. The Maximum Entropy reconstruction method will be derived and its performance in limited angular measurement scenarios will be examined.
Many new approaches become available once the reconstruction problem is placed within an algebraic form of Ax=b in which the measurement geometry and instrument response are defined as the matrix A, the measured object as the column vector x, and the resulting measurements by b. It is straightforward to invert A. However, for the limited angle measurement scenarios of interest in this work, the inversion is highly underconstrained and has an infinite number of possible solutions x consistent with the measurements b in a high dimensional space.
The algebraic formulation leads to the need for high performing regularization approaches which add constraints based on prior information of what is being measured. These are constraints beyond the measurement matrix A added with the goal of selecting the best image from this vast uncertainty space. It is well established within this work that developing satisfactory regularization techniques is all but impossible except for the simplest pathological cases. There is a need to capture the "character" of the objects being measured.
The novel result of this effort will be in developing a reconstruction approach that will match whatever reconstruction approach has proven best for the types of objects being measured given full angular coverage. However, when confronted with limited angle tomographic situations or early in a series of measurements, the approach will rely on a prior understanding of the "character" of the objects measured. This understanding will be learned by a parallel Deep Neural Network from examples.
The traditional tomographic image reconstruction approach involves Fourier domain representations. The classic Filtered Back Projection algorithm will be discussed and used for comparison throughout the work. Bayesian statistics and information entropy considerations will be described. The Maximum Entropy reconstruction method will be derived and its performance in limited angular measurement scenarios will be examined.
Many new approaches become available once the reconstruction problem is placed within an algebraic form of Ax=b in which the measurement geometry and instrument response are defined as the matrix A, the measured object as the column vector x, and the resulting measurements by b. It is straightforward to invert A. However, for the limited angle measurement scenarios of interest in this work, the inversion is highly underconstrained and has an infinite number of possible solutions x consistent with the measurements b in a high dimensional space.
The algebraic formulation leads to the need for high performing regularization approaches which add constraints based on prior information of what is being measured. These are constraints beyond the measurement matrix A added with the goal of selecting the best image from this vast uncertainty space. It is well established within this work that developing satisfactory regularization techniques is all but impossible except for the simplest pathological cases. There is a need to capture the "character" of the objects being measured.
The novel result of this effort will be in developing a reconstruction approach that will match whatever reconstruction approach has proven best for the types of objects being measured given full angular coverage. However, when confronted with limited angle tomographic situations or early in a series of measurements, the approach will rely on a prior understanding of the "character" of the objects measured. This understanding will be learned by a parallel Deep Neural Network from examples.
ContributorsDallmann, Nicholas A. (Author) / Tsakalis, Konstantinos (Thesis advisor) / Hardgrove, Craig (Committee member) / Rodriguez, Armando (Committee member) / Si, Jennie (Committee member) / Arizona State University (Publisher)
Created2020