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- All Subjects: Mechanical Engineering
Description
Solar photovoltaic (PV) industry is tipped to be one of the front-runners in the renewable industry. Typically, PV module manufacturers provide a linear or step warranty of 80% of original power over 25 years. This power loss during the field exposure is primarily attributed to the development of performance affecting defects in the PV modules. As many as 86 different defects can occur in a PV module. One of the major defects that can cause significant power loss is the interconnect metallization system (IMS) degradation which is the focus of this thesis. The IMS is composed of cell-interconnect (cell-ribbon interconnect) and string-interconnect (ribbon-ribbon interconnect). The cell interconnect is in turn composed of silver metallization (fingers and busbars) and solder bonds between silver busbar and copper ribbon. Weak solder bonding between copper ribbon and busbar of a cell results in increase of series resistance that in turn affects the fill factor causing a power drop. In this thesis work, the results obtained from various non-destructive and destructive experiments performed on modules exposed in three different climates (Arizona - Hot and Dry, Mexico - Warm and Humid, and California - Temperate) are presented. These experiments include light I-V measurements, dark I-V measurements, infrared imaging, extraction of test samples from the modules, peel strength measurements and four-point resistance measurements. The extraction of test samples was performed using a mechanical method and a chemical method. The merits and demerits of these two methods are presented. A drop of 10.33% in fill factor was observed for a 0.05Ω increase in the series resistance of the modules investigated in this work. Different combinations in a cell that can cause series resistance increase were considered and their effect on fill factor were observed using four-point probe experiments. Peel test experiments were conducted to correlate the effect of series resistance on the ribbon peel strength. Finally, climate specific thermal modelling was performed for 4 different sites over 20 years in order to calculate the accumulated thermal fatigue and also to evaluate its correlation, if any, with the increase of series resistance.
ContributorsTummala, Abhishiktha (Author) / Tamizhmani, Govindasamy (Thesis advisor) / Phelan, Patrick (Thesis advisor) / Wang, Liping (Committee member) / Arizona State University (Publisher)
Created2016
Description
Soiling is one of the major environmental factors causing the negative performance of photovoltaic (PV) modules. Dust particles, air pollution particles, pollen, bird droppings and other industrial airborne particles are some natural sources that cause soiling. The thickness of soiling layer has a direct impact on the performance of PV modules. This phenomenon occurs over a period of time with many unpredictable environmental variables indicated above. This situation makes it difficult to calculate or predict the soiling effect on performance. The dust particles vary from one location to the other in terms of particle size, color and chemical composition. These properties influence the extent of performance (current) loss, spectral loss and adhesion of soil particles on the surface of the PV modules. To address this uncontrolled environmental issues, research institutes around the world have started designing indoor artificial soiling stations to deposit soil layers in various controlled environments using reference soil samples and/or soil samples collected from the surface of PV modules installed in the locations of interest. This thesis is part of a twin thesis. The first thesis (this thesis) authored by Shanmukha Mantha is related to the development of soiling stations and the second thesis authored by Darshan Choudhary is associated with the characterization of the soiled samples (glass coupons, one-cell PV coupons and multi-cell PV coupons). This thesis is associated with the development of three types of indoor artificial soiling deposition techniques replicating the outside environmental conditions to achieve required soil density, uniformity and other required properties. The three types of techniques are: gravity deposition method, dew deposition method, and humid deposition method. All the three techniques were applied on glass coupons, single-cell PV laminates containing monocrystalline silicon cells and multi-cell PV laminates containing polycrystalline silicon cells. The density and uniformity for each technique on all targets are determined. In this investigation, both reference soil sample (Arizona road dust, ISO 12103-1) and the soil samples collected from the surface of installed PV modules were used. All the three techniques are compared with each other to determine the best method for uniform deposition at varying thickness levels. The advantages, limitations and improvements made in each technique are discussed.
ContributorsMantha, Shanmukha (Author) / Tamizhmani, Govindasamy (Thesis advisor) / Phelan, Patrick (Thesis advisor) / Wang, Liping (Committee member) / Arizona State University (Publisher)
Created2016
Description
Photovoltaic modules degrade in the field. This thesis aims to answer two questions: 1. Do photovoltaic modules degrade linearly or not? 2. Do soiled modules operate at lower temperatures than clean modules? Answers to these questions are provided in part 1 and part 2 of this thesis respectively.
Part 1: Linearity determination in degradation: The electricity output from PV power plants degrades every year. Generally, a system’s life is considered to last for 20-25 years and rate of degradation is commonly assumed as 1% per year. PV degradation can be found out using Performance Ratio (PR), Performance Index (PI) and raw kWh output. The rate of degradation is considered linear for simplicity of calculations. In this thesis, statistical methods are used to check whether systems in Arizona are degrading linearly or not. Time series modeling such as Winters’ method and ARIMA are used to model the data. Winters’ method and Seasonal ARIMA consider the seasonality component and perform well for small data sets of about 10 years. Rate of degradation is found out as linear for all the evaluated systems.
Part 2: Temperature analysis of clean and soiled modules: Soiling and temperature are important parameters in performance of PV modules. In this paper, an analysis is carried out on a soiling station located in Mesa, Arizona. The soiling station consists of 10 different c-Si coupons with tilt angles varying from 0° to 45° with the difference of 5°. These coupons are cut in half, one is cleaned periodically and the other is remained soiled naturally. The analysis involves data worth for 19 months. 6 dry spells in all four seasons within 19 months were analyzed. The temperature difference between a clean module and a soiled module (ΔT) is compared with the soiling loss factor (SLF). The analysis concludes stating in which season a soiled module is hotter or cooler than a clean module.
Part 1: Linearity determination in degradation: The electricity output from PV power plants degrades every year. Generally, a system’s life is considered to last for 20-25 years and rate of degradation is commonly assumed as 1% per year. PV degradation can be found out using Performance Ratio (PR), Performance Index (PI) and raw kWh output. The rate of degradation is considered linear for simplicity of calculations. In this thesis, statistical methods are used to check whether systems in Arizona are degrading linearly or not. Time series modeling such as Winters’ method and ARIMA are used to model the data. Winters’ method and Seasonal ARIMA consider the seasonality component and perform well for small data sets of about 10 years. Rate of degradation is found out as linear for all the evaluated systems.
Part 2: Temperature analysis of clean and soiled modules: Soiling and temperature are important parameters in performance of PV modules. In this paper, an analysis is carried out on a soiling station located in Mesa, Arizona. The soiling station consists of 10 different c-Si coupons with tilt angles varying from 0° to 45° with the difference of 5°. These coupons are cut in half, one is cleaned periodically and the other is remained soiled naturally. The analysis involves data worth for 19 months. 6 dry spells in all four seasons within 19 months were analyzed. The temperature difference between a clean module and a soiled module (ΔT) is compared with the soiling loss factor (SLF). The analysis concludes stating in which season a soiled module is hotter or cooler than a clean module.
ContributorsPatankar, Adit (Author) / Tamizhmani, Govindasamy (Thesis advisor) / Wang, Liping (Thesis advisor) / Phelan, Patrick (Committee member) / Arizona State University (Publisher)
Created2017
Description
The operating temperature of photovoltaic (PV) modules has a strong impact on the expected performance of said modules in photovoltaic arrays. As the install capacity of PV arrays grows throughout the world, improved accuracy in modeling of the expected module temperature, particularly at finer time scales, requires improvements in the existing photovoltaic temperature models. This thesis work details the investigation, motivation, development, validation, and implementation of a transient photovoltaic module temperature model based on a weighted moving-average of steady-state temperature predictions.
This thesis work first details the literature review of steady-state and transient models that are commonly used by PV investigators in performance modeling. Attempts to develop models capable of accounting for the inherent transient thermal behavior of PV modules are shown to improve on the accuracy of the steady-state models while also significantly increasing the computational complexity and the number of input parameters needed to perform the model calculations.
The transient thermal model development presented in this thesis begins with an investigation of module thermal behavior performed through finite-element analysis (FEA) in a computer-aided design (CAD) software package. This FEA was used to discover trends in transient thermal behavior for a representative PV module in a timely manner. The FEA simulations were based on heat transfer principles and were validated against steady-state temperature model predictions. The dynamic thermal behavior of PV modules was determined to be exponential, with the shape of the exponential being dependent on the wind speed and mass per unit area of the module.
The results and subsequent discussion provided in this thesis link the thermal behavior observed in the FEA simulations to existing steady-state temperature models in order to create an exponential weighting function. This function can perform a weighted average of steady-state temperature predictions within 20 minutes of the time in question to generate a module temperature prediction that accounts for the inherent thermal mass of the module while requiring only simple input parameters. Validation of the modeling method presented here shows performance modeling accuracy improvement of 0.58%, or 1.45°C, over performance models relying on steady-state models at narrow data intervals.
This thesis work first details the literature review of steady-state and transient models that are commonly used by PV investigators in performance modeling. Attempts to develop models capable of accounting for the inherent transient thermal behavior of PV modules are shown to improve on the accuracy of the steady-state models while also significantly increasing the computational complexity and the number of input parameters needed to perform the model calculations.
The transient thermal model development presented in this thesis begins with an investigation of module thermal behavior performed through finite-element analysis (FEA) in a computer-aided design (CAD) software package. This FEA was used to discover trends in transient thermal behavior for a representative PV module in a timely manner. The FEA simulations were based on heat transfer principles and were validated against steady-state temperature model predictions. The dynamic thermal behavior of PV modules was determined to be exponential, with the shape of the exponential being dependent on the wind speed and mass per unit area of the module.
The results and subsequent discussion provided in this thesis link the thermal behavior observed in the FEA simulations to existing steady-state temperature models in order to create an exponential weighting function. This function can perform a weighted average of steady-state temperature predictions within 20 minutes of the time in question to generate a module temperature prediction that accounts for the inherent thermal mass of the module while requiring only simple input parameters. Validation of the modeling method presented here shows performance modeling accuracy improvement of 0.58%, or 1.45°C, over performance models relying on steady-state models at narrow data intervals.
ContributorsPrilliman, Matthew (Author) / Tamizhmani, Govindasamy (Thesis advisor) / Phelan, Patrick (Thesis advisor) / Wang, Liping (Committee member) / Arizona State University (Publisher)
Created2020
Description
Demand for green energy alternatives to provide stable and reliable energy
solutions has increased over the years which has led to the rapid expansion of global
markets in renewable energy sources such as solar photovoltaic (PV) technology. Newest
amongst these technologies is the Bifacial PV modules, which harvests incident radiation
from both sides of the module. The overall power generation can be significantly increased
by using these bifacial modules. The purpose of this research is to investigate and maximize
the effect of back reflectors, designed to increase the efficiency of the module by utilizing
the intercell light passing through the module to increase the incident irradiance, on the
energy output using different profiles placed at varied distances from the plane of the array
(POA). The optimum reflector profile and displacement of the reflector from the module
are determined experimentally.
Theoretically, a 60-cell bifacial module can produce 26% additional energy in
comparison to a 48-cell bifacial module due to the 12 excess cells found in the 60-cell
module. It was determined that bifacial modules have the capacity to produce additional
energy when optimized back reflectors are utilized. The inverted U reflector produced
higher energy gain when placed at farther distances from the module, indicating direct
dependent proportionality between the placement distance of the reflector from the module
and the output energy gain. It performed the best out of all current construction geometries
with reflective coatings, generating more than half of the additional energy produced by a
densely-spaced 60-cell benchmark module compared to a sparsely-spaced 48-cell reference
module.ii
A gain of 11 and 14% was recorded on cloudy and sunny days respectively for the
inverted U reflector. This implies a reduction in the additional cells of the 60-cell module
by 50% can produce the same amount of energy of the 60-cell module by a 48-cell module
with an inverted U reflector. The use of the back reflectors does not only affect the
additional energy gain but structural and land costs. Row to row spacing for bifacial
systems(arrays) is reduced nearly by half as the ground height clearance is largely
minimized, thus almost 50% of height constraints for mounting bifacial modules, using
back reflectors resulting in reduced structural costs for mounting of bifacial modules
solutions has increased over the years which has led to the rapid expansion of global
markets in renewable energy sources such as solar photovoltaic (PV) technology. Newest
amongst these technologies is the Bifacial PV modules, which harvests incident radiation
from both sides of the module. The overall power generation can be significantly increased
by using these bifacial modules. The purpose of this research is to investigate and maximize
the effect of back reflectors, designed to increase the efficiency of the module by utilizing
the intercell light passing through the module to increase the incident irradiance, on the
energy output using different profiles placed at varied distances from the plane of the array
(POA). The optimum reflector profile and displacement of the reflector from the module
are determined experimentally.
Theoretically, a 60-cell bifacial module can produce 26% additional energy in
comparison to a 48-cell bifacial module due to the 12 excess cells found in the 60-cell
module. It was determined that bifacial modules have the capacity to produce additional
energy when optimized back reflectors are utilized. The inverted U reflector produced
higher energy gain when placed at farther distances from the module, indicating direct
dependent proportionality between the placement distance of the reflector from the module
and the output energy gain. It performed the best out of all current construction geometries
with reflective coatings, generating more than half of the additional energy produced by a
densely-spaced 60-cell benchmark module compared to a sparsely-spaced 48-cell reference
module.ii
A gain of 11 and 14% was recorded on cloudy and sunny days respectively for the
inverted U reflector. This implies a reduction in the additional cells of the 60-cell module
by 50% can produce the same amount of energy of the 60-cell module by a 48-cell module
with an inverted U reflector. The use of the back reflectors does not only affect the
additional energy gain but structural and land costs. Row to row spacing for bifacial
systems(arrays) is reduced nearly by half as the ground height clearance is largely
minimized, thus almost 50% of height constraints for mounting bifacial modules, using
back reflectors resulting in reduced structural costs for mounting of bifacial modules
ContributorsMARTIN, PEDRO JESSE (Author) / Tamizhmani, Govindasamy (Thesis advisor) / Phelan, Patrick (Committee member) / Wang, Liping (Committee member) / Arizona State University (Publisher)
Created2019