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- Creators: Barrett, The Honors College
Description
The removal of support material from metal 3D printed objects is a laborious necessity for the post-processing of powder bed fusion printing (PBF). Supports are typically mechanically removed by machining techniques. Sacrificial supports are necessary in PBF printing to relieve thermal stresses and support overhanging parts often resulting in the inclusion of supports in regions of the part that are not easily accessed by mechanical removal methods. Recent innovations in PBF support removal include dissolvable metal supports through an electrochemical etching process. Dissolvable PBF supports have the potential to significantly reduce the costs and time associated with traditional support removal. However, the speed and effectiveness of this approach is inhibited by numerous factors such as support geometry and metal powder entrapment within supports. To fully realize this innovative approach, it is necessary to model and understand the design parameters necessary to optimize support structures applicable to an electrochemical etching process. The objective of this study was to evaluate the impact of block additive manufacturing support parameters on key process outcomes of the dissolution of 316 stainless steel support structures. The parameters investigated included hatch spacing and perforation, and the outcomes of interests included time required for completion, surface roughness, and effectiveness of the etching process. Electrical current was also evaluated as an indicator of process completion. Analysis of the electrical current throughout the etching process showed that the dissolution is diffusion limited to varying degrees, and is dependent on support structure parameters. Activation and passivation behavior was observed during current leveling, and appeared to be more pronounced in non-perforated samples with less dense hatch spacing. The correlation between electrical current and completion of the etching process was unclear, as the support structures became mechanically removable well before the current leveled. The etching process was shown to improve surface finish on unsupported surfaces, but support was shown to negatively impact surface finish. Tighter hatch spacing was shown to correlate to larger variation in surface finish, due to ridges left behind by the support structures. In future studies, it is recommended current be more closely correlated to process completion and more roughness data be collected to identify a trend between hatch spacing and surface roughness.
ContributorsAbranovic, Brandon (Author) / Hildreth, Owen (Thesis director) / Torres, Cesar (Committee member) / Chemical Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2018-05
Description
This research report investigates the feasibility of using RFID in Traffic Sign Recognition (TSR) Systems for autonomous vehicles, specifically driver-less cars. Driver-less cars are becoming more prominent in society but must be designed to integrate with the current transportation infrastructure. Current research in TSR systems use image processing as well as LIDAR to identify traffic signs, yet these are highly dependent on lighting conditions, camera quality and sign visibility. The read rates of current TSR systems in literature are approximately 96 percent. The usage of RFID in TSR systems can improve the performance of traditional TSR systems. An RFID TSR was designed for the Autonomous Pheeno Test-bed at the Arizona State University (ASU) Autonomous Collective Systems (ACS) Laboratory. The system was tested with varying parameters to see the effect of the parameters on the read rate. It was found that high reader strength and low tag distance had a maximum read rate of 96.3 percent, which is comparable to existing literature. It was proven that an RFID TSR can perform as well as traditional TSR systems, and has the capacity to improve accuracy when used alongside RGB cameras and LIDAR.
ContributorsMendoza, Madilyn Kido (Author) / Berman, Spring (Thesis director) / Yu, Hongbin (Committee member) / Mechanical and Aerospace Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2018-05
Description
The purpose of this project focuses on analyzing how a typically brittle material, such as PLA, can be manipulated to become deformable, through the development of an origami structure, in this case—the Yoshimuri pattern. The experimental methodology focused on creating a base Solidworks model, with varying hinge depths, and 3D printing these various models. A cylindrical shell was also developed with comparable dimensions to the Yoshimuri dimensions. These samples were then tested through compression testing, with the load-displacement, and thus the stress-strain curves are analyzed. From the results, it was found that generally, the Yoshimuri samples had a higher level of deformation compared to the cylindrical shell. Moreover, the cylindrical shell had a higher stiffness ratio, while the Yoshimuri patterns had strain rates as high as 16%. From this data, it can be concluded that by changing how the structure is created through origami patterns, it is possible to shift the characteristics of a structure even if the material properties are initially quite brittle.
ContributorsSundar, Vaasavi (Author) / Jiang, Hanqing (Thesis director) / Kingsbury, Dallas (Committee member) / Mechanical and Aerospace Engineering Program (Contributor) / School of Social Transformation (Contributor) / Barrett, The Honors College (Contributor)
Created2016-12
Description
The traditional understanding of robotics includes mechanisms of rigid structures, which can manipulate surrounding objects, taking advantage of mechanical actuators such as motors and servomechanisms. Although these methods provide the underlying fundamental concepts behind much of modern technological infrastructure, in fields such as manufacturing, automation, and biomedical application, the robotic structures formed by rigid axels on mechanical actuators lack the delicate differential sensors and actuators associated with known biological systems. The rigid structures of traditional robotics also inhibit the use of simple mechanisms in congested and/or fragile environments. By observing a variety of biological systems, it is shown that nature models its structures over millions of years of evolution into a combination of soft structures and rigid skeletal interior supports. Through technological bio-inspired designs, researchers hope to mimic some of the complex behaviors of biological mechanisms using pneumatic actuators coupled with highly compliant materials that exhibit relatively large reversible elastic strain. This paper begins the brief history of soft robotics, the various classifications of pneumatic fluid systems, the associated difficulties that arise with the unpredictable nature of fluid reactions, the methods of pneumatic actuators in use today, the current industrial applications of soft robotics, and focuses in large on the construction of a universally adaptable soft robotic gripper and material application tool. The central objective of this experiment is to compatibly pair traditional rigid robotics with the emerging technologies of sort robotic actuators. This will be done by combining a traditional rigid robotic arm with a soft robotic manipulator bladder for the purposes of object manipulation and excavation of extreme environments.
ContributorsShuster, Eden S. (Author) / Thanga, Jekan (Thesis director) / Asphaug, Erik (Committee member) / Mechanical and Aerospace Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2016-05
Description
This study uses Computational Fluid Dynamics (CFD) modeling to analyze the
dependence of wind power potential and turbulence intensity on aerodynamic design of a
special type of building with a nuzzle-like gap at its rooftop. Numerical simulations using
ANSYS Fluent are carried out to quantify the above-mentioned dependency due to three
major geometric parameters of the building: (i) the height of the building, (ii) the depth of
the roof-top gap, and (iii) the width of the roof-top gap. The height of the building is varied
from 8 m to 24 m. Likewise, the gap depth is varied from 3 m to 5 m and the gap width
from 2 m to 4 m. The aim of this entire research is to relate these geometric parameters of
the building to the maximum value and the spatial pattern of wind power potential across
the roof-top gap. These outcomes help guide the design of the roof-top geometry for wind
power applications and determine the ideal position for mounting a micro wind turbine.
From these outcomes, it is suggested that the wind power potential is greatly affected by
the increasing gap width or gap depth. It, however, remains insensitive to the increasing
building height, unlike turbulence intensity which increases with increasing building
height. After performing a set of simulations with varying building geometry to quantify
the wind power potential before the installation of a turbine, another set of simulations is
conducted by installing a static turbine within the roof-top gap. The results from the latter
are used to further adjust the estimate of wind power potential. Recommendations are made
for future applications based on the findings from the numerical simulations.
dependence of wind power potential and turbulence intensity on aerodynamic design of a
special type of building with a nuzzle-like gap at its rooftop. Numerical simulations using
ANSYS Fluent are carried out to quantify the above-mentioned dependency due to three
major geometric parameters of the building: (i) the height of the building, (ii) the depth of
the roof-top gap, and (iii) the width of the roof-top gap. The height of the building is varied
from 8 m to 24 m. Likewise, the gap depth is varied from 3 m to 5 m and the gap width
from 2 m to 4 m. The aim of this entire research is to relate these geometric parameters of
the building to the maximum value and the spatial pattern of wind power potential across
the roof-top gap. These outcomes help guide the design of the roof-top geometry for wind
power applications and determine the ideal position for mounting a micro wind turbine.
From these outcomes, it is suggested that the wind power potential is greatly affected by
the increasing gap width or gap depth. It, however, remains insensitive to the increasing
building height, unlike turbulence intensity which increases with increasing building
height. After performing a set of simulations with varying building geometry to quantify
the wind power potential before the installation of a turbine, another set of simulations is
conducted by installing a static turbine within the roof-top gap. The results from the latter
are used to further adjust the estimate of wind power potential. Recommendations are made
for future applications based on the findings from the numerical simulations.
ContributorsKailkhura, Gargi (Author) / Huang, Huei-Ping (Thesis advisor) / Rajagopalan, Jagannathan (Committee member) / Forzani, Erica (Committee member) / Arizona State University (Publisher)
Created2017
Description
The study of response of various materials to intense dynamic loading events,
such as shock loading due to high-velocity impacts, is extremely important in a wide
variety of military and industrial applications. Shock loading triggers extreme states,
leading to high pressures and strain rates, and neglecting strength is a typical
approximation under such conditions. However, recent results have shown that strength
effects are larger than expected, so they must be taken into account. Recently,
hydrodynamic instabilities, the most common being the Rayleigh-Taylor (RTI) and
Richtmyer-Meshkov (RMI) instabilities, have been used to infer the dynamic strength of
materials at high pressure conditions. In our experiments and simulations, a novel RMI
approach is used, in which periodic surface perturbations are made on high purity
aluminium target, which was laser ablated to create a rippled shock front. Due to the
slow linear growth rate of RMI, the evolution of the perturbations on the back surface of
the sample as a result of the rippled shock can be measured via Transient Imaging
Displacement Interferometry (TIDI). The velocity history at the free surface was
recorded by spatially resolved laser velocimetry. These measurements were compared
with the results from the simulations, which were implemented using rate independent
and rate dependent material models, to characterize the dynamic strength of the
material. Simulations using the elastic-perfectly plastic model, which is rate
independent, failed to provide a value of dynamic yield strength that would match
experimental measurements of perturbation amplitudes. The Preston-Tonks-Wallace
(PTW) model, which is rate dependent model, worked well for aluminium. This model
was, in turn, used as a reference for calibrating the rate dependent Steinberg-Lund
model and the results from simulations using the calibration models were also compared
to experimental measurements.
such as shock loading due to high-velocity impacts, is extremely important in a wide
variety of military and industrial applications. Shock loading triggers extreme states,
leading to high pressures and strain rates, and neglecting strength is a typical
approximation under such conditions. However, recent results have shown that strength
effects are larger than expected, so they must be taken into account. Recently,
hydrodynamic instabilities, the most common being the Rayleigh-Taylor (RTI) and
Richtmyer-Meshkov (RMI) instabilities, have been used to infer the dynamic strength of
materials at high pressure conditions. In our experiments and simulations, a novel RMI
approach is used, in which periodic surface perturbations are made on high purity
aluminium target, which was laser ablated to create a rippled shock front. Due to the
slow linear growth rate of RMI, the evolution of the perturbations on the back surface of
the sample as a result of the rippled shock can be measured via Transient Imaging
Displacement Interferometry (TIDI). The velocity history at the free surface was
recorded by spatially resolved laser velocimetry. These measurements were compared
with the results from the simulations, which were implemented using rate independent
and rate dependent material models, to characterize the dynamic strength of the
material. Simulations using the elastic-perfectly plastic model, which is rate
independent, failed to provide a value of dynamic yield strength that would match
experimental measurements of perturbation amplitudes. The Preston-Tonks-Wallace
(PTW) model, which is rate dependent model, worked well for aluminium. This model
was, in turn, used as a reference for calibrating the rate dependent Steinberg-Lund
model and the results from simulations using the calibration models were also compared
to experimental measurements.
ContributorsGopalakrishnan, Ashish (Author) / Peralta, Pedro (Thesis advisor) / Rajagopalan, Jagannathan (Committee member) / Solanki, Kiran (Committee member) / Arizona State University (Publisher)
Created2017
Description
Nanocrystalline (NC) and Ultrafine-grained (UFG) metal films exhibit a wide range of enhanced mechanical properties compared to their coarse-grained counterparts. These properties, such as very high strength, primarily arise from the change in the underlying deformation mechanisms. Experimental and simulation studies have shown that because of the small grain size, conventional dislocation plasticity is curtailed in these materials and grain boundary mediated mechanisms become more important. Although the deformation behavior and the underlying mechanisms in these materials have been investigated in depth, relatively little attention has been focused on the inhomogeneous nature of their microstructure (particularly originating from the texture of the film) and its influence on their macroscopic response. Furthermore, the rate dependency of mechanical response in NC/UFG metal films with different textures has not been systematically investigated. The objectives of this dissertation are two-fold.
The first objective is to carry out a systematic investigation of the mechanical behavior of NC/UFG thin films with different textures under different loading rates. This includes a novel approach to study the effect of texture-induced plastic anisotropy on mechanical behavior of the films. Efforts are made to correlate the behavior of UFG metal films and the underlying deformation mechanisms. The second objective is to understand the deformation mechanisms of UFG aluminum films using in-situ transmission electron microscopy (TEM) experiments with Automated Crystal Orientation Mapping. This technique enables us to investigate grain rotations in UFG Al films and to monitor the microstructural changes in these films during deformation, thereby revealing detailed information about the deformation mechanisms prevalent in UFG metal films.
The first objective is to carry out a systematic investigation of the mechanical behavior of NC/UFG thin films with different textures under different loading rates. This includes a novel approach to study the effect of texture-induced plastic anisotropy on mechanical behavior of the films. Efforts are made to correlate the behavior of UFG metal films and the underlying deformation mechanisms. The second objective is to understand the deformation mechanisms of UFG aluminum films using in-situ transmission electron microscopy (TEM) experiments with Automated Crystal Orientation Mapping. This technique enables us to investigate grain rotations in UFG Al films and to monitor the microstructural changes in these films during deformation, thereby revealing detailed information about the deformation mechanisms prevalent in UFG metal films.
ContributorsIzadi, Ehsan (Author) / Rajagopalan, Jagannathan (Thesis advisor) / Peralta, Pedro (Committee member) / Chawla, Nikhilesh (Committee member) / Solanki, Kiran (Committee member) / Oswald, Jay (Committee member) / Arizona State University (Publisher)
Created2017
Description
The Very High Temperature Reactor (VHTR) is one of six conceptual designs proposed for Generation IV nuclear reactors. Alloy 617, a solid solution strengthened Ni-base superalloy, is currently the primary candidate material for the tubing of the Intermediate Heat Exchanger (IHX) in the VHTR design. Steady-state operation of the nuclear power plant at elevated temperatures leads to creep deformation, whereas loading transients including startup and shutdown generate fatigue. A detailed understanding of the creep-fatigue interaction in Alloy 617 is necessary before it can be considered as a material for nuclear construction in ASME Boiler and Pressure Vessel Code. Current design codes for components undergoing creep-fatigue interaction at elevated temperatures require creep-fatigue testing data covering the entire range from fatigue-dominant to creep-dominant loading. Classical strain-controlled tests, which produce stress relaxation during the hold period, show a saturation in cycle life with increasing hold periods due to the rapid stress-relaxation of Alloy 617 at high temperatures. Therefore, applying longer hold time in these tests cannot generate creep-dominated failure. In this study, uniaxial isothermal creep-fatigue tests with non-traditional loading waveforms were designed and performed at 850 and 950°C, with an objective of generating test data in the creep-dominant regime. The new loading waveforms are hybrid strain-controlled and force-controlled testing which avoid stress relaxation during the creep hold. The experimental data showed varying proportions of creep and fatigue damage, and provided evidence for the inadequacy of the widely-used time fraction rule for estimating creep damage under creep-fatigue conditions. Micro-scale damage features in failed test specimens, such as fatigue cracks and creep voids, were quantified using a Scanning Electron Microscope (SEM) to find a correlation between creep and fatigue damage. Quantitative statistical imaging analysis showed that the microstructural damage features (cracks and voids) are correlated with a new mechanical driving force parameter. The results from this image-based damage analysis were used to develop a phenomenological life-prediction methodology called the effective time fraction approach. Finally, the constitutive creep-fatigue response of the material at 950°C was modeled using a unified viscoplastic model coupled with a damage accumulation model. The simulation results were used to validate an energy-based constitutive life-prediction model, as a mechanistic model for potential component and structure level creep-fatigue analysis.
ContributorsTahir, Fraaz (Author) / Liu, Yongming (Thesis advisor) / Jiang, Hanqing (Committee member) / Rajagopalan, Jagannathan (Committee member) / Oswald, Jay (Committee member) / Jiao, Yang (Committee member) / Arizona State University (Publisher)
Created2017
Description
G3Box's 2013 Marketing Plan outlines a strategic plan and short term operational strategies for the company. The document includes a discussion of the company's decision to enter the market for healthcare facilities in developing counties, and a situation assessment of the market conditions. G3Box is targeting small and large NGOs that currently provide healthcare facilities in developing countries. The market size for healthcare aid in developing countries is estimated to be $1.7 billion. The plan also analyses the customer's value chain and buying cycle by using voice of the customer data. The strategic position analysis profiles G3Box's competition and discusses the company's differential advantage versus other options for healthcare facilities in developing countries. Next the document discusses G3Box's market strategy and implementation, along with outlining a value proposition for the company. G3Box has two objectives for 2013: 1) Increase sales revenue to $1.3 million and 2) increase market presence to 25%. In order to reach these objectives, G3Box has developed a primary and secondary strategic focus for each objective. The primary strategies are relationship selling and online marketing. The secondary strategies are developing additional value-added activities and public relations.
ContributorsWalters, John (Author) / Denning, Michael (Thesis director) / Ostrom, Lonnie (Committee member) / Carroll, James (Committee member) / Barrett, The Honors College (Contributor) / Ira A. Fulton School of Engineering (Contributor)
Created2012-12
Description
The majority of the 52 photovoltaic installations at ASU are governed by power purchase agreements (PPA) that set a fixed per kilowatt-hour rate at which ASU buys power from the system owner over the period of 15-20 years. PPAs require accurate predictions of the system output to determine the financial viability of the system installations as well as the purchase price. The research was conducted using PPAs and historical solar power production data from the ASU's Energy Information System (EIS). The results indicate that most PPAs slightly underestimate the annual energy yield. However, the modeled power output from PVsyst indicates that higher energy outputs are possible with better system monitoring.
ContributorsVulic, Natasa (Author) / Bowden, Stuart (Thesis director) / Bryan, Harvey (Committee member) / Sharma, Vivek (Committee member) / Barrett, The Honors College (Contributor) / School of Sustainability (Contributor) / Ira A. Fulton School of Engineering (Contributor)
Created2012-12