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- All Subjects: Mechanical Engineering
- Genre: Masters Thesis
Description
Additive manufacturing (AM) has been extensively investigated in recent years to explore its application in a wide range of engineering functionalities, such as mechanical, acoustic, thermal, and electrical properties. The proposed study focuses on the data-driven approach to predict the mechanical properties of additively manufactured metals, specifically Ti-6Al-4V. Extensive data for Ti-6Al-4V using three different Powder Bed Fusion (PBF) additive manufacturing processes: Selective Laser Melting (SLM), Electron Beam Melting (EBM), and Direct Metal Laser Sintering (DMLS) are collected from the open literature. The data is used to develop models to estimate the mechanical properties of Ti-6Al-4V. For this purpose, two models are developed which relate the fabrication process parameters to the static and fatigue properties of the AM Ti-6Al-4V. To identify the behavior of the relationship between the input and output parameters, each of the models is developed on both linear multi-regression analysis and non-linear Artificial Neural Network (ANN) based on Bayesian regularization. Uncertainties associated with the performance prediction and sensitivity with respect to processing parameters are investigated. Extensive sensitivity studies are performed to identify the important factors for future optimal design. Some conclusions and future work are drawn based on the proposed study with investigated material.
ContributorsSharma, Antriksh (Author) / Liu, Yongming (Thesis advisor) / Nian, Qiong (Committee member) / Jiao, Yang (Committee member) / Arizona State University (Publisher)
Created2020
Description
This thesis aims to design of wings for a laminate biped robot for providing locomotion stabilization during jump gliding. The wings are designed to collapse down during the jumping phase to maximize jump height and deployed back for gliding phase using anisotropic buckling in tape spring hinges. The project aims to develop a reliable dynamics model which can be utilized for design and evaluation of optimized systems for jump-gliding. The aerodynamic simulations are run on a vortex-lattice code which provides numeric simulations of the defined geometric bodies. The aerodynamic simulations assist in improving the design parameters such as planform, camber and twist to achieve the best possible Coefficient of Lift for maximizing glide distance. The aerodynamic simulation output is then plugged into a dynamics model built in Python, which is validated and correlated with experimental testing of a key wing designs. The experimental results are then utilized to improve the dynamics model and obtain better designs for improved performance. The simulation model informs the aerodynamic design of wings for sustaining glide for the biped platform and maximizing glide length to increase range.
ContributorsGadekar, Vipul (Author) / Takahashi, Timothy (Thesis advisor) / Aukes, Daniel (Thesis advisor) / Marvi, Hamidreza (Committee member) / Arizona State University (Publisher)
Created2020
Description
Solar energy as a limitless source of energy all around the globe has been difficult to harness. This is due to the low direct solar-electric conversion efficiency which has an upper limit set to the Shockley-Queisser limit. Solar thermophotovoltaics (STPV) is a much more efficient solar energy harvesting technology as it has the potential to overcome the Shockley-Queisser limit, by converting the broad-spectrum solar irradiation into narrowband infrared spectrum radiation matched to the PV cell. Despite the potential to surpass the Shockley-Queisser limit, very few experimental results have reported high system-level efficiency.
The objective of the thesis is to study the STPV conversion performance with selective metafilm absorber and emitter paired with a commercial GaSb cell at different solar concentrations. Absorber and Emitter metafilm thickness was optimized and fabricated. The optical properties of fabricated metafilms showed good agreement with the theoretically determined properties. The experimental setup was completed and validated by measuring the heat transfer rate across the test setup and comparing it with theoretical calculations. A novel method for maintaining the gap between the emitter and PV cell was developed using glass microspheres. Theoretical calculations show that the use of the glass of microspheres introduces negligible conduction loss across the gap compared to the radiation heat transfer, which is confirmed by experimental heat transfer measurement. This research work will help enhance the fundamental understanding and the development of the high-efficiency solar thermophotovoltaic system.
The objective of the thesis is to study the STPV conversion performance with selective metafilm absorber and emitter paired with a commercial GaSb cell at different solar concentrations. Absorber and Emitter metafilm thickness was optimized and fabricated. The optical properties of fabricated metafilms showed good agreement with the theoretically determined properties. The experimental setup was completed and validated by measuring the heat transfer rate across the test setup and comparing it with theoretical calculations. A novel method for maintaining the gap between the emitter and PV cell was developed using glass microspheres. Theoretical calculations show that the use of the glass of microspheres introduces negligible conduction loss across the gap compared to the radiation heat transfer, which is confirmed by experimental heat transfer measurement. This research work will help enhance the fundamental understanding and the development of the high-efficiency solar thermophotovoltaic system.
ContributorsNayal, Avinash (Author) / Wang, Liping (Thesis advisor) / Wang, Robert (Committee member) / Milcarek, Ryan (Committee member) / Arizona State University (Publisher)
Created2020
Description
The presence of huge amounts of waste heat and the constant demand for electric energy makes this an appreciable research topic, yet at present there is no commercially viable technology to harness the inherent energy resource provided by the temperature differential between the inside and outside of buildings. In a newly developed technology, electricity is generated from the temperature gradient between building walls through a Seebeck effect. A 3D-printed triply periodic minimal surface (TPMS) structure is sandwiched in copper electrodes with copper (I) sulphate (Cu2SO4) electrolyte to mimic a thermogalvanic cell. Previous studies mainly concentrated on mechanical properties and the electric power generation ability of these structures; however, the goal of this study is to estimate the thermal resistance of the 3D-printed TPMS experimentally. This investigation elucidates their thermal resistances which in turn helps to appreciate the power output associated in the thermogalvanic structure. Schwarz P, Gyroid, IWP, and Split P geometries were considered for the experiment with electrolyte in the thermogalvanic brick. Among these TPMS structures, Split P was found more thermally resistive than the others with a thermal resistance of 0.012 m2 K W-1. The thermal resistances of Schwarz D and Gyroid structures were also assessed experimentally without electrolyte and the results are compared to numerical predictions in a previous Mater's thesis.
ContributorsDasinor, Emmanuel (Author) / Phelan, Patrick (Thesis advisor) / Milcarek, Ryan (Committee member) / Bhate, Dhruv (Committee member) / Arizona State University (Publisher)
Created2020
Description
Presented in this thesis are two projects that fall under the umbrella of magnetically actuated electronics and robotics for medical applications. First, magnetically actuated tunable soft electronics are discussed in Chapter 2. Wearable and implantable soft electronics are clinically available and commonplace. However, these devices can be taken a step further to improve the lives of their users by adding remote tunability. The four electric units tested were planar inductors, axial inductors, capacitors and resistors. The devices were made of polydimethylsiloxane (PDMS) for flexibility with copper components for conductivity. The units were tuned using magnets and mobile components comprised of iron filings and ferrofluid. The characteristic properties examined for each unit are as follows: inductance and quality factor (Q-factor) for inductors, capacitance and Q-factor for capacitors, and impedance for resistors. There were two groups of tuning tests: quantity effect and position effect of the mobile component. The position of the mobile component had a larger effect on each unit, with 20-23% change in inductance for inductors (from 3.31 µH for planar and 0.44 µH for axial), 12.7% from 2.854 pF for capacitors and 185.3% from 0.353 kΩ for resistors.
Chapter 3 discusses a magnetic needle tracking device with operative assistance from a six degree-of-freedom robotic arm. Traditional needle steering faces many obstacles such as torsional effects, buckling, and small radii of curvature. To improve upon the concept, this project uses permanent magnets in parallel with a tracking system to steer and determine the position and orientation of the needle in real time. The magnet configuration is located at the end effector of the robotic arm. The trajectory of the end effector depends on the needle’s path, and vice versa. The distance the needle travels inside the workspace is tracked by a direct current (DC) motor, to which the needle is tethered. Combining this length with the pose of the end effector, the position and orientation of the needle can be calculated. Simulation of this tracking device has shown the functionality of the system. Testing has been done to confirm that a single magnet pulls the needle through the phantom tissue.
Chapter 3 discusses a magnetic needle tracking device with operative assistance from a six degree-of-freedom robotic arm. Traditional needle steering faces many obstacles such as torsional effects, buckling, and small radii of curvature. To improve upon the concept, this project uses permanent magnets in parallel with a tracking system to steer and determine the position and orientation of the needle in real time. The magnet configuration is located at the end effector of the robotic arm. The trajectory of the end effector depends on the needle’s path, and vice versa. The distance the needle travels inside the workspace is tracked by a direct current (DC) motor, to which the needle is tethered. Combining this length with the pose of the end effector, the position and orientation of the needle can be calculated. Simulation of this tracking device has shown the functionality of the system. Testing has been done to confirm that a single magnet pulls the needle through the phantom tissue.
ContributorsEdwards, Dakota (Author) / Marvi, Hamidreza (Thesis advisor) / Lee, Hyunglae (Committee member) / Berman, Spring (Committee member) / Arizona State University (Publisher)
Created2020
Description
Needle steering is an extension of manually inserted needles that allows for maneuverability within the body in order to avoid anatomical obstacles and correct for undesired placement errors. Research into needle steering predominantly exploits interaction forces between a beveled tip and the medium, controlling the direction of forces by applying rotations at the base of the needle shaft in order to steer. These systems are either manually or robotically advanced, but have not achieved clinical relevance due to a multitude of limitations including compression effects in the shaft that cause undesired tissue slicing, torsional friction forces and deflection at tissue boundaries that create control difficulties, and a physical design that inherently restricts the workspace. While most improvements into these systems attempt to innovate the needle design or create tissue models to better understand interaction forces, this paper discusses a promising alternative: magnetic needle steering. Chapter 2 discusses an electromagnetic needle steering system that overcomes all aforementioned issues with traditional steering. The electromagnetic system advances the needle entirely magnetically so it does not encounter any compression or torsion effects, it can steer across tissue-interfaces at various angles of attack (90, 45, 22.5°) with root-mean-square error (RMSE) of 1.2 mm, achieve various radii of curvature as low as 10.2 mm with RMSE of 1.4 mm, and steer along complex 3D paths with RMSE as low as 0.4 mm. Although these results do effectively prove the viability of magnetic steering, the electromagnetic system is limited by a weak magnetic field and small 33mm cubic workspace. In order to overcome these limitations, the use of permanent magnets, which can achieve magnetic forces an order of magnitude larger than similarly sized electromagnetics, is investigated. The needle will be steered toward a permanent magnet configuration that is controlled by a 6 degree-of-freedom robotic manipulator. Three magnet configurations were investigated, two novel ideas that attempt to create local maximum points that stabilize the needle relative to the configuration, and one that pulls the needle toward a single magnet. Ultimately, the last design was found to be most viable to demonstrate the effectiveness of magnetic needle steering.
ContributorsPetras, Alex (Author) / Marvi, Hamidreza (Thesis advisor) / Yong, Sze Z. (Committee member) / Ross, Heather M. (Committee member) / Arizona State University (Publisher)
Created2020
Description
Current exosuit technologies utilizing soft inflatable actuators for gait assistance have drawbacks of having slow dynamics and limited portability. The first part of this thesis focuses on addressing the aforementioned issues by using inflatable actuator composites (IAC) and a portable pneumatic source. Design, fabrication and finite element modeling of the IAC are presented. Volume optimization of the IAC is done by varying its internal volume using finite element methods. A portable air source for use in pneumatically actuated wearable devices is also presented. Evaluation of the system is carried out by analyzing its maximum pressure and flow output. Electro-pneumatic setup, design and fabrication of the developed air source are also shown. To provide assistance to the user using the exosuit in appropriate gait phases, a gait detection system is needed. In the second part of this thesis, a gait sensing system utilizing soft fabric based inflatable sensors embedded in a silicone based shoe insole is developed. Design, fabrication and mechanical characterization of the soft gait detection sensors are given. In addition, integration of the sensors, each capable of measuring loads of 700N in a silicone based shoe insole is also shown along with its possible application in detection of various gait phases. Finally, a possible integration of the actuators, air source and gait detection shoes in making of a portable soft exosuit for knee assistance is given.
Contributorspoddar, souvik (Author) / Zhang, Wenlong (Thesis advisor) / Lee, Hyunglae (Committee member) / Marvi, Hamidreza (Committee member) / Arizona State University (Publisher)
Created2020
Description
In this study, the stereolithography (SLA) 3D printing method is used to manufacture honeycomb-shaped flat sorbents that can capture CO2 from the air. The 3D-printed sorbents were synthesized using polyvinyl alcohol (PVA), propylene glycol, photopolymer resin, and an ion exchange resin (IER). The one-factor-at-a-time (OFAT) design-of-experiment approach was employed to determine the best combination ratio of materials to achieve high moisture swing and a good turnout of printed sorbents. The maximum load limit of the liquid photopolymer resin to enable printability of sorbents was found to be 44%. A series of moisture swing experiments was conducted to investigate the adsorption and desorption performance of the 3D-printed sorbents and compare them with the performance of IER samples prepared by a conventional approach. Results from these experiments conducted indicate that the printed sorbents showed less CO2 adsorptive characteristics compared to the conventional IER sample. It is proposed for future research that a liquid photopolymer resin made up of an IER be synthesized in order to improve the CO2-capturing ability of manufactured sorbents.
ContributorsObeng-Ampomah, Terry (Author) / Phelan, Patrick (Thesis advisor) / Lackner, Klaus (Committee member) / Shuaib, Abdelrahman (Committee member) / Arizona State University (Publisher)
Created2020
Description
The operating temperature of photovoltaic (PV) modules has a strong impact on the expected performance of said modules in photovoltaic arrays. As the install capacity of PV arrays grows throughout the world, improved accuracy in modeling of the expected module temperature, particularly at finer time scales, requires improvements in the existing photovoltaic temperature models. This thesis work details the investigation, motivation, development, validation, and implementation of a transient photovoltaic module temperature model based on a weighted moving-average of steady-state temperature predictions.
This thesis work first details the literature review of steady-state and transient models that are commonly used by PV investigators in performance modeling. Attempts to develop models capable of accounting for the inherent transient thermal behavior of PV modules are shown to improve on the accuracy of the steady-state models while also significantly increasing the computational complexity and the number of input parameters needed to perform the model calculations.
The transient thermal model development presented in this thesis begins with an investigation of module thermal behavior performed through finite-element analysis (FEA) in a computer-aided design (CAD) software package. This FEA was used to discover trends in transient thermal behavior for a representative PV module in a timely manner. The FEA simulations were based on heat transfer principles and were validated against steady-state temperature model predictions. The dynamic thermal behavior of PV modules was determined to be exponential, with the shape of the exponential being dependent on the wind speed and mass per unit area of the module.
The results and subsequent discussion provided in this thesis link the thermal behavior observed in the FEA simulations to existing steady-state temperature models in order to create an exponential weighting function. This function can perform a weighted average of steady-state temperature predictions within 20 minutes of the time in question to generate a module temperature prediction that accounts for the inherent thermal mass of the module while requiring only simple input parameters. Validation of the modeling method presented here shows performance modeling accuracy improvement of 0.58%, or 1.45°C, over performance models relying on steady-state models at narrow data intervals.
This thesis work first details the literature review of steady-state and transient models that are commonly used by PV investigators in performance modeling. Attempts to develop models capable of accounting for the inherent transient thermal behavior of PV modules are shown to improve on the accuracy of the steady-state models while also significantly increasing the computational complexity and the number of input parameters needed to perform the model calculations.
The transient thermal model development presented in this thesis begins with an investigation of module thermal behavior performed through finite-element analysis (FEA) in a computer-aided design (CAD) software package. This FEA was used to discover trends in transient thermal behavior for a representative PV module in a timely manner. The FEA simulations were based on heat transfer principles and were validated against steady-state temperature model predictions. The dynamic thermal behavior of PV modules was determined to be exponential, with the shape of the exponential being dependent on the wind speed and mass per unit area of the module.
The results and subsequent discussion provided in this thesis link the thermal behavior observed in the FEA simulations to existing steady-state temperature models in order to create an exponential weighting function. This function can perform a weighted average of steady-state temperature predictions within 20 minutes of the time in question to generate a module temperature prediction that accounts for the inherent thermal mass of the module while requiring only simple input parameters. Validation of the modeling method presented here shows performance modeling accuracy improvement of 0.58%, or 1.45°C, over performance models relying on steady-state models at narrow data intervals.
ContributorsPrilliman, Matthew (Author) / Tamizhmani, Govindasamy (Thesis advisor) / Phelan, Patrick (Thesis advisor) / Wang, Liping (Committee member) / Arizona State University (Publisher)
Created2020
Description
Precursors of carbon fibers include rayon, pitch, and polyacrylonitrile fibers that can be heat-treated for high-strength or high-modulus carbon fibers. Among them, polyacrylonitrile has been used most frequently due to its low viscosity for easy processing and excellent performance for high-end applications. To further explore polyacrylonitrile-based fibers for better precursors, in this study, carbon nanofillers were introduced in the polymer matrix to examine their reinforcement effects and influences on carbon fiber performance. Two-dimensional graphene nanoplatelets were mainly used for the polymer reinforcement and one-dimensional carbon nanotubes were also incorporated in polyacrylonitrile as a comparison. Dry-jet wet spinning was used to fabricate the composite fibers. Hot-stage drawing and heat-treatment were used to evolve the physical microstructures and molecular morphologies of precursor and carbon fibers. As compared to traditionally used random dispersions, selective placement of nanofillers was effective in improving composite fiber properties and enhancing mechanical and functional behaviors of carbon fibers. The particular position of reinforcement fillers with polymer layers was enabled by the in-house developed spinneret used for fiber spinning. The preferential alignment of graphitic planes contributed to the enhanced mechanical and functional behaviors than those of dispersed nanoparticles in polyacrylonitrile composites. The high in-plane modulus of graphene and the induction to polyacrylonitrile molecular carbonization/graphitization were the motivation for selectively placing graphene nanoplatelets between polyacrylonitrile layers. Mechanical tests, scanning electron microscopy, thermal, and electrical properties were characterized. Applications such as volatile organic compound sensing and pressure sensing were demonstrated.
ContributorsFranklin, Rahul Joseph (Author) / Song, Kenan (Thesis advisor) / Jiao, Yang (Thesis advisor) / Liu, Yongming (Committee member) / Arizona State University (Publisher)
Created2020