Matching Items (7)
Filtering by
- All Subjects: Composite
- All Subjects: Recycling
- Creators: Yekani Fard, Masoud
- Member of: Barrett, The Honors College Thesis/Creative Project Collection
Description
Epoxy resins and composite materials are well characterized in their mechanical properties. However these properties change as the materials age under different conditions, as their microstructure undergoes changes from the absorption or desorption of water. Many of these microstructural changes occur at the interfacial region between where the matrix of the composite meets the reinforcement fiber, but still result in significant effects in the material properties. These effects have been studied and characterized under a variety of conditions by artificially aging samples. The artificial aging process focuses on exposing samples to environmental conditions such as high temperature, UV light, and humidity. While conditions like this are important to study, in real world applications the materials will not be simply resting in a laboratory created environment. In most circumstances, they are subjected to some kind of stress or impact. This report will focus on designing an experiment to analyze aged samples under tensile loading and creating a fixture that will sustain loading while the samples are aged. . The conditions that will be tested are control conditions at standard temperature and humidity in the laboratory, submerged, thermal heating, submerged and heated, and hygrothermal.
ContributorsNothern, Bradley James (Author) / Yekani Fard, Masoud (Thesis director) / Chattopadhyay, Aditi (Committee member) / Mechanical and Aerospace Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2018-05
Description
Shape Memory Polymers (SMPs) are smart polyurethane thermoplastics that can recover their original shape after undergoing deformation. This shape recovery can be actuated by raising the SMP above its glass transition temperature, Tg. This report outlines a process for repeatedly recycling SMPs using 3D printing. Cubes are printed, broken down into pellets mechanically, and re-extruded into filament. This simulates a recycling iteration that the material would undergo in industry. The samples are recycled 0, 1, 3, and 5 times, then printed into rectangular and dog-bone shapes. These shapes are used to perform dynamic mechanical analysis (DMA) and 3-point bending for shape recovery testing. Samples will also be used for scanning electron microscopy (SEM) to characterize their microstructure.
ContributorsSweeney, Andrew Joseph (Author) / Yekani Fard, Masoud (Thesis director) / Chattopadhyay, Aditi (Committee member) / W.P. Carey School of Business (Contributor) / Mechanical and Aerospace Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2018-05
Description
Seamless carbon fiber reinforced polymer matrix (CFRP) composites are being investigated in many structural applications with the purpose of withstanding the extreme pressures and maintaining stiffness in mechanical systems. This report focuses on: fabrication of CFRP tubes and end caps, the production of a pressurization system to test standards set by Fiber Reinforced Composite (FRC) Pipe and Fittings for Underground Fire Protection Service [1], developing a library for different damage types for seamless composite pipes, and evaluating pre-existing flaws with flash thermography, carrying out hydrostatic testing, and performing nondestructive testing (NDT) to characterize damage induced on the pipes such as cracking, crazing, and fiber breakage. The tasks outlined will be used to develop design guidelines for different combinations of loading systems.
ContributorsFoster, Collin William (Author) / Yekani Fard, Masoud (Thesis director) / Chattopadhyay, Aditi (Committee member) / Mechanical and Aerospace Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2018-05
Description
Filament used in 3D printers can vary by size, color, and material. Most commonly thermoplastics are used for rapid prototyping by industry. Recycled filament has the potential to reduce cost and provide a more sustainable and energy efficient approach to 3D printing. This can be a viable option if recycled parts show comparable mechanical characteristics to non-recycled material. This report focuses on the development of a methodology to efficiently characterize recycled filament for application in industry. A crush sample in the shape of a hollow cube and a dog-bone shaped specimen will be created using a filament extruder and 3D printer. The crush sample will be broken and extruded to produce a recycled filament. The crush sample will undergo a varying number of recycles (i.e. breakings) per sample group to simulate mechanical degradation; 0, 1, 2, and 5 recycling loops. The samples will undergo micro mechanical (microscopy analysis) and macro mechanical (tensile) characterization.
ContributorsPalermo, Marissa Nicole (Author) / Chattopadhyay, Aditi (Thesis director) / Yekani Fard, Masoud (Committee member) / Mechanical and Aerospace Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2016-12
Description
Three dimensional printing is a growing field and an excellent medium for rapid prototyping. Its expansion has accelerated over recent years due to the increased affordability of the technology. It is now at the point where the startup cost to get into the field is down to the hobbyist price point. This means that there is an extremely high demand for affordable printing media. Current media such as ABS and PLA is extremely easy to form, but expensive and petroleum intensive to create. A recycling system that could work with a large variety of waste products could change the way that the maker community recycles. This Honors Thesis, or "Creative Project" will be centered on the product launch of small business 3DCycler. Although this launch will require pulling information and skills from various branches of both Business and Science, the scope of this project will be limited to specifically the market entrance of our small business/ product. Within this blanket goal, the project aims to define our target market/ its niche(s), develop proper IP/ lockout strategies, define future manufacturing strategies, and to fully define our beta product. The research was empirical in nature. Through data gathering techniques (e.g., consultations, interviews, survey), exploration was performed. Through these techniques the company 3DCycler took several calculated pivots in order to prepare the company for a strategic product launch and eventual acquisition.
ContributorsFarber-Schaefer, Blaine (Author) / Cho, Steve (Thesis director) / Goodman, Tom (Committee member) / Engineering Programs (Contributor) / Barrett, The Honors College (Contributor)
Created2016-12
Description
This paper presents the methods and materials used to investigate the fatigue fracture properties of i) seamless twill weave carbon fiber and ii) stitch bonded biaxial carbon fiber polymer matrix composite. Additionally, the effect of notch tip placement relative to longitudinal fiber toes is investigated. The process for observing and characterizing fatigue crack damage propagation is presented. The fatigue fracture behavior is compared with data acquired from compact tension samples subjected to static tension tests in order to develop damage tolerant design guidelines for tube structures under fatigue loading.
ContributorsOramas, Mateo Alexis (Author) / Chattopadhyay, Aditi (Thesis director) / Yekani Fard, Masoud (Committee member) / Mechanical and Aerospace Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2017-05
Description
Carbon Fiber Reinforced Polymers (CFRP) are a promising engineering material because of their multifunctionality and desirable mechanical, electrical, and thermal properties. The mechanical and fracture properties of CFRPs rely on effective stress transfer from the bulk matrix to individual carbon fibers. Pristine carbon fibers (CF) are chemically unreactive and smooth, which inhibits stress transfer mechanisms and makes CF susceptible to matrix debonding. Current composite research aims to improve the synergy between the CF and surrounding matrix by engineering the interphase. The composite interphase is characterized by mechanical properties deviating from the fiber and matrix properties. Carbon nanotubes (CNT), graphene nanoplatelets, and other carbon nanofillers have been studied extensively for their interphase-enhancing capabilities.
ContributorsPensky, Alek R (Author) / Yekani Fard, Masoud (Thesis director) / Zhu, Haolin (Committee member) / Mechanical and Aerospace Engineering Program (Contributor) / Barrett, The Honors College (Contributor)
Created2020-05