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- Creators: Mechanical and Aerospace Engineering Program
- Resource Type: Text
This report focuses on the manufacturing of ceria tubes, the construction of a high-temperature radiant heater filament, and the implementation of a pressure measurement device. The manufacturing of ceria tubes includes the extrusion, the drying, and the sintering of the tubes. In addition, heating element filament construction consists of spot-welding certain metals together to create a device similar to that of a light bulb filament. Different methods were considered in each of these areas, and they are described in this report. All of the explorations in this document move towards the final device, a thermochemical reactor for the production of hydrogen (H2) and carbon monoxide (CO) from water (H2O) and carbon dioxide (CO2).
The results of this report indicate that there are several important manufacturing steps to create the most desirable results, in terms of tube manufacturing and heating element design. For the correct tube construction, they must be dried in a drying rack, and they must be sintered in V-groove plates. In addition, the results of the heating element manufacturing indicate that the ideal heating element filament needs to be simple in design (easily fixed), cost-effective, require little construction time, attach to the ends of the system easily, provide mechanical flexibility, and prevent the coil from touching the walls of the tube it lies in. Each aspect of the ideal elements, whether they are tubes or heating elements, is explored in this report.
The goal of the presented research is using Electro Field-assisted Nano Ink Writing(EF-NIW) to deposit poly(3,4-ethylenedioxythiophene) polystyrene sulfonate, or PEDOT, on a substrate to serve as a basis for designing high-efficiency, scalable solar cells. Through the analysis of parameters that affect electrospray deposition, methods to accurately produce a PEDOT film will be determined. With the finished, contingent film, tests for efficacy can be performed. The film will be analyzed for profilometry, determining the thickness of the film. The film will then be put up to a conductivity test.
Thermophotovoltaic energy conversion is seen as a viable option for efficiently converting heat to electricity. There are three key components to a thermophotovoltaic (TPV) system: a heat source, a heat emitter and a photovoltaic (PV) cell. A heat source heats up the emitter which causes the emitter to release thermal radiation. The photons are absorbed by a PV cell when they are acting above the bandgap energy. The PV cell then generates electricity from this thermal radiation. In theory, efficiency of a TPV system can be well above 50%. In order for TPV to reach large-scale adaptation, an efficiency at or above 20% is needed. In this project, a high-temperature heater capable of reaching 1000K was developed. The heater involved a copper block machined to hold two cartridge heaters, as well as two thermocouples. It has an accompanying copper lid that can be screwed tight to the main block, with an emitter in between. There is an aperture to allow radiation through the casing towards the PV cell. Preliminary thermal analysis showed that the heater provides uniform temperature distribution across the emitter, which is necessary for proper radiation. A mounting system was also designed to implement the heater into the overall TPV system. Current work is being done to lower the radiation loss from the heater and mounting system, as well as implementation of all auxiliary components to begin testing. The maximum temperature of the heater, radiation heat flux received by the cell, and overall power output and efficiency of the system will be tested.