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- All Subjects: Plastics
- All Subjects: Thermoplastic composites
- Genre: Academic theses
Description
With the growing popularity of 3d printing in recreational, research, and commercial enterprises new techniques and processes are being developed to improve the quality of parts created. Even so, the anisotropic properties is still a major hindrance of parts manufactured in this method. The goal is to produce parts that mimic the strength characteristics of a comparable part of the same design and materials created using injection molding. In achieving this goal the production cost can be reduced by eliminating the initial investment needed for the creation of expensive tooling. This initial investment reduction will allow for a wider variant of products in smaller batch runs to be made available. This thesis implements the use of ultraviolet (UV) illumination for an in-process laser local pre-deposition heating (LLPH). By comparing samples with and without the LLPH process it is determined that applied energy that is absorbed by the polymer is converted to an increase in the interlayer temperature, and resulting in an observed increase in tensile strength over the baseline test samples. The increase in interlayer bonding thus can be considered the dominating factor over polymer degradation.
ContributorsKusel, Scott Daniel (Author) / Hsu, Keng (Thesis advisor) / Sodemann, Angela (Committee member) / Kannan, Arunachala M (Committee member) / Arizona State University (Publisher)
Created2017
Description
High-Density polyethylene (HDPE) is the most used polymer on earth. Since it is used in such large quantities, it has become the most extensively produced polymer on the planet. Unfortunately, the rate of reusing or recycling HDPE is far behind the rate of production leading to plastic pollution. Most of this waste plastic ends up in landfills or incineration to recover energy. Plastic production consumes a lot of energy and is associated with CO2 emissions. This method of disposing plastic only adds to the environmental pollution rather than improving it. Primary reasons for low recycling rate appear to be more political and financial. In the US, the rate of recycling was less than 10% whereas Japan showed a recycling rate of more than 80%. The other aspect of low recycling is financial. In order to make recycling a financially viable process, efforts have to be made to streamline the process of waste collection, segregation and technically feasible process. This study focusses on the technical aspect of the issue. Even though efforts have been made to recycle HDPE, none of the processes have been recycle HDPE with financial viability, recovering full value of plastic, minimum CO2 emissions and minimum change in properties of the polymer. This study focusses on effective recycling of HDPE with minimum change in its properties. Dissolution has been used to dissolve the polymer selectively and then reprecipitating the polymer using a non-solvent to obtain the polymer grains. This is followed by mixing additives to the polymer grains to minimize degradation of the polymer during the extrusion process. The polymer is then extruded in an extruder beyond its melting temperature. This process is repeated for 5 cycles. After each cycle, the polymer is tested for its properties using the Tensile Testing, Fourier Transform Infrared Spectroscopy (FTIR), Differential Scanning Calorimetry (DSC), and Dynamic Mechanicalii
Analysis (DMA). It was observed that the rheological properties of the polymer were maintained after the 5th recycle whereas the mechanical properties deteriorated after the 2nd recycle. Also, increase in carbonyl index was observed after 5th recycle.
ContributorsSaini, Rahul Rakesh (Author) / Green, Matthew (Thesis advisor) / Holloway, Julianne (Committee member) / Xie, Renxuan (Committee member) / Arizona State University (Publisher)
Created2022