Optimization of uniaxial testing apparatus for micro-scale material systems

A new uniaxial testing apparatus that has been proposed takes advantage of less costly methods such as 3D printing of tensile fixtures and image reference markers for accurate data acquisition. The purpose of this research is to find methods to improve the resolution, accuracy, and repeatability of this newly designed testing apparatus. The first phase of the research involved building a program that optimized the testing apparatus design depending on the sample being tested. It was found that the design program allowed for quick modifications on the apparatus in order to test a wide variety of samples. The second phase of research was conducted using Finite Elements to determine which sample geometry reduced the impact of misalignment error most. It found that a previously proposed design by Dr. Wonmo Kang when combined with the testing apparatus lead to a large reduction in misalignment errors.